Defender 90 NAS. Manual — part 85
76
CHASSIS AND BODY
38
REPAIR
CANOPY ASSEMBLY
Service repair no - 76.61.11
Remove
1. Release side window velcro strips, each side
and top.
2. Unzip side window panels, at side only.
3. Release retaining batten from bottom channel.
4. Open rear door.
5. Release velcro strips each side of rear window.
6. Unzip rear window panel, down each side.
7. Release retaining bar, each end of rear window.
8. Release velro strips securing 2 flaps to roof bow.
9. Release 5 press studs securing flap around
centre roll-over bar.
10. Release 5 press studs securing straps around
rear roll-over bar.
11. Open front doors. Release 2 press studs
securing flaps, forward of centre roll-over bar.
12. Release 3 press studs securing flaps to frame
above front doors.
13. Release 3 canopy battens from channels at
each rear corner panel.
14. Release canopy batten from channel on each
side panel.
CHASSIS AND BODY
39
REPAIR
15. Remove screw securing side panel support rod
to vehicle body on each side.
16. Unhook top end of rods from support bars.
17. Remove top of side panels from groove in side
bar mouldings.
18. Withdraw suppotr rods from pockets in side
panels.
19. Release 2 press studs securing canopy to each
end of windscreen frame.
20. Pull canopy forward to release tension.
21. Release batten from channel above windscreen
and ease dowwards to clear.
22. Ease front of canopy up between frame and
roll-over bar brackets.
23. Fold front of canopy onto roof.
24. Fold rear panel onto roof of canopy.
25. Fold each side panel onto roof.
26. Fold side and rear corner panels onto roof.
27. Remove canopy from vehicle.
28. Remove intermediate roof bow, retained by
spring loaded ball each side.
Refit
29. Lubricate spigots and fit intermediate bow to
cant rails.
30. Position canopy across centre roll-over bar and
roof bow.
31. Unfold canopy, position loosely over roll-over
bars and centralise.
32. Pull forward and position retaining batten
between windscreen frame and roll-over bar.
33. Ease batten upwards, rotate and engage
channel, press ends down and fully into channel.
34. Fasten front of canopy with press studs.
35. Pull canopy to tension over rear roll-over bar.
36. Fasten press studs securing canopy to rear
roll-over bar.
37. Feed cut-out in top of side panel into grove
around roll-over bar moulding.
38. Fasten press studs securing front sides to
support bars.
39. Fasten press studs securing canopy to centre
roll-over bar.
40. Secure flaps to roof bow.
41. Fully tension straps securing canopy to rear
roll-over bar.
42. If side windows have been removed: Zip side
windows along top only.
43. Engage side window zips at each side, do up 50
mm, 2 in only.
76
CHASSIS AND BODY
40
REPAIR
44. Pull down on rear panels and engage battens by
pressing firmly into place.
NOTE: Use a ’T’ handled hook to pull down
on the loops to ease batten engagement.
45. Fasten side window zips and secure velcro
strips.
46. Fit rear window retaining bar, fasten rear window
zips and secure velcro strips.
HEATING AND VENTILATION
1
DESCRIPTION AND OPERATION
HEATING AND VENTILATION SYSTEM
Description
The heating and ventilation system is standard on all
models. Air conditioning is an optional system which
provides fully integrated climate control for the vehicle
interior.
The heater assembly, comprising a matrix housed in a
distribution unit and a variable speed blower motor, is
located on one side of the engine compartment and
attached directly to the fascia bulkhead.
The heating controls are positioned on the outside of
the instrument binnacle and cable linked to
mechanical flaps in the distribution unit.
Heater assembly
1. Heater distribution unit
2. Fixings, heater to fascia bulkhead
3. Heater matrix
4. Blower motor housing
5. Circlip, impeller to blower motor
6. Impeller
7. Resistor unit and harness connector
8. Fixings, blower motor mounting plate
9. Mounting plate, blower motor
10. Blower motor
11. Fixings, blower motor to mounting bracket
12. Temperature flap, air flow to heater matrix
13. Air flap, air supply to plenum chamber (heater
duct)
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