Discovery 2. Manual — part 311

CHARGING AND STARTING

REPAIRS

86-1-7

Starter motor - V8

$% 86.60.01

Remove

1. Release fixings and remove battery cover.
2. Disconnect battery earth lead.
3. Raise front of vehicle.

WARNING: Do not work on or under a
vehicle supported only by a jack. Always
support the vehicle on safety stands.

4. Remove 3 nuts securing exhaust flange to

front pipe, release front pipe and collect
gasket.

5. Remove bolt securing heat shield to engine

mounting bracket, release heat shield from
starter motor and remove from vehicle.

6. Remove nut securing battery lead to starter

solenoid and release lead.

7. Disconnect Lucar connector from starter

solenoid.

8. Remove 2 Allen bolts securing starter motor

and remove starter motor from engine.

Refit

1. Clean starter motor and mating face on engine.
2. Fit starter motor and tighten Allen bolts to 44

Nm (32 lbf.ft).

3. Connect Lucar connector to starter solenoid.
4. Fit battery lead to solenoid and tighten nut.
5. Position heat shield to starter motor, locate tag

in engine mounting bracket, fit bolt and tighten
to 10 Nm (7 lbf.ft).

6. Clean exhaust manifold and front pipe mating

faces.

7. Using a new gasket, position front pipe, fit nuts

and tighten to 30 Nm (22 lbf.ft).

8. Remove stand(s) and lower vehicle.
9. Connect battery earth lead.

10. Fit battery cover and secure fixings.

LIGHTING

ADJUSTMENTS

86-2-1

LIGHTING

ADJUSTMENTS

Headlamps beam alignment - up to 03MY

$% 86.40.17

Check

1. Ensure vehicle is unladen and tyres are at

correct pressures.

2. Models with SLS: Ensure vehicle is at

standard ride height.

3. Models with headlamp levelling: Ensure

headlamp levelling switch is set to '0'.

4. Align suitable beam setting equipment to

headlamp.

5. Switch headlamps on and measure main beam

settings. Beam must be 1.4% below the
horizontal and parallel to the vehicle centre line.
If necessary, adjust headlamp to get correct
beam settings.

6. Align beam setting equipment to 2nd headlamp

and repeat check.

7. Switch off headlamps and remove beam setting

equipment.

Adjust

1. For RH headlamps: Release fixings and

remove battery cover

2. Remove headlamp access cover.

3. Turn vertical adjuster as necessary to get

correct beam setting. Use a 7 mm Allen key for
models with headlamp levelling, or a 10 mm
spanner for models without headlamp levelling.

4. Turn horizontal adjuster as necessary to get

correct beam setting. Use a 10 mm spanner.

5. Fit headlamp access cover.
6. For RH headlamp adjustment: Fit battery

cover and secure fixings.

LIGHTING

86-2-2

ADJUSTMENTS

Headlamps beam alignment - from 03MY

$% 86.40.17

Check

1. Ensure vehicle is unladen and tyres are set at

the correct pressures.

2. Models with SLS: Ensure vehicle is at the

standard ride height.

3. Models without SLS: Set headlamp leveling

switch to zero.

4. Align beam setting equipment to headlamp.
5. Switch on headlamps. Headlamp setting 1.2%

below horizontal and parallel.

6. Align beam setting equipment to second

headlamp and repeat the check.

Adjust

1. Using a flat blade screwdriver rotate the

headlamp adjusters until correct alignment is
achieved

2. Rotate inboard adjuster for verticle alignment.
3. Rotate outboard adjuster for horizontal

alignment.

4. Adjust 2nd headlamp as detailed above.
5. Switch off headlamps and remove beam setting

equipment.