Discovery 2. Manual — part 240

INTERIOR TRIM COMPONENTS

REPAIRS 76-3-23

11. Position rear interior lamp to headlining and

connect multiplug.

12. Fit rear interior lamp to headlining.
13. Models with rear A/C:

a Position rear A/C control panel to headlining

and connect multiplugs and Lucar
connectors.

b Fit rear A/C control panel to headlining.

14. Models with volumetric alarm: Connect

multiplug to front volumetric sensor and fit
sensor to headlining.

15. Fit grab handles to headlining and secure with

bolts.

16. Fit end caps to grab handles.
17. Fit front sunroof aperture trim.
18. Fit rear sunroof aperture trim.
19. Fit tail door aperture upper trim casing.
20. Fit sun visor clips to headlining and secure with

screws.

21. Fit caps to sun visor clips.
22. Position front stowage pocket to headlining and

connect multiplugs to sunroof switches.

23. Fit and tighten 10 screws securing front

stowage pocket to headlining.

24. Connect multiplug to front interior lamp.
25. Fit front interior lamp to headlining and secure

with nuts.

26. Fit lens to front interior lamp.
27. Fit and tighten screw securing front stowage

pocket to headlining.

28. Fit access panel to front edge of front stowage

pocket.

29. Position sun visor to headlining and secure to

clip.

30. Connect multiplug to sun visor.
31. Fit and tighten screws securing sun visor to

headlining.

32. Repeat process for second sun visor.
33. Models with premium ICE: Position both 'A'

post trim casings and connect multiplugs to
speakers.

34. Fit both trim casings to 'A' posts and secure

with clips.

35. Fit both 'B' post upper trim casings.

+

INTERIOR TRIM COMPONENTS,

REPAIRS, Trim casing - upper - 'B' post.

36. Fit both 'D' post trim casings.

+

INTERIOR TRIM COMPONENTS,

REPAIRS, Trim casing - 'D' post.

INTERIOR TRIM COMPONENTS

76-3-24 REPAIRS

Stowage pocket - front

$% 76.67.26

Remove

1. Remove access panel from front edge of front

stowage pocket.

2. Remove screw securing front stowage pocket

to headlining.

3. Remove lense from front interior lamp.
4. Remove 2 nuts securing front interior lamp to

headlining.

5. Disconnect multiplug from front interior lamp.
6. Remove front interior lamp.
7. Remove 10 screws securing front stowage

pocket to headlining.

8. Disconnect 3 multiplugs from sunroof

switches.

9. Remove front stowage pocket.

10. Release clips securing sunroof switch pack.
11. Remove switch pack.

Refit

1. Fit sunroof switch pack to front stowage pocket

and secure with clips.

2. Position front stowage pocket to headlining

and connect multiplugs to sunroof switches.

3. Fit and tighten 10 screws securing front

stowage pocket to headlining.

4. Connect multiplug to front interior lamp.
5. Fit front interior lamp to headlining and secure

with nuts.

6. Fit lense to front interior lamp.
7. Fit and tighten screw securing front of front

stowage pocket to headlining.

8. Fit access panel to front stowage pocket.

SCREENS

REPAIRS

76-4-1

SCREENS

REPAIRS

Glass/sealing rubber - tail door

$% 76.31.22

Remove

1. Remove spare wheel from rear door.
2. Remove centre high mounted stop lamp.

+

LIGHTING, REPAIRS, Lamp - stop -

centre high mounted (CHMSL).

3. Pull the rear wiper arm away from the glass.
4. Disconnect leads from rear window heater.
5. Ease glass sealing rubber from tail door flange

and with assistance, from inside push the glass
and sealing rubber out.

6. Remove sealing rubber from glass.

Refit

1. Thoroughly clean the tail door glass mounting

flange.

2. Clean glass and fit sealing rubber. Ensure

sealing rubber is fully located onto glass.

3. Fit a draw cord into the outside groove of the

sealing rubber with cord ends situated on top
corner of bend at bottom of glass.

4. To aid assembly, lubricate the tail door glass

mounting flange with liquid soap.

5. Position the assembled glass and rubber to

outside of flange.

6. With assistance from second operator pushing

glass into door, hold one end of cord and pull
the other end carefully around the aperture,
easing the rubber seal over the flange.

7. Connect leads to rear window heater.
8. Fit centre high mounted stop lamp.

+

LIGHTING, REPAIRS, Lamp - stop -

centre high mounted (CHMSL).

9. Fit rear wiper onto glass.

10. Fit spare wheel.

SCREENS

76-4-2

REPAIRS

Windscreen

$% 76.81.01

Introduction
The following equipment is required:

l

Cutting wire and handles.

l

Kent cutting knife.

l

Glazing knife.

l

Windscreen repair kit.

l

Sealant applicator gun.

l

Suction cups.

l

A felt covered table or stand to support glass.

WARNING: Wear protective gloves when
handling glass, solvents and primers.

WARNING: Wear suitable eye protection when
removing and refitting glass.

WARNING: If glass has splintered, protect eyes
and operate demister blower to remove glass
from heater ducts. Use a vacuum cleaner to
remove glass from fascia, carpet and seats.

Remove

1. Remove air intake plenum.

+

HEATING AND VENTILATION,

REPAIRS, Plenum Air Intake.

2. If fitted, disconnect screen heater multiplugs.
3. Remove top corner trim finishers from body.
4. Remove windscreen top finisher and discard.

5. Release interior mirror from slug and tie aside.
6. Fit protection to exterior body work adjacent to

screen.

7. Cover body panels adjacent to glass.
8. Cover heater ducts with masking tape.
9. Cover interior of vehicle with protective sheet.