Discovery 2. Manual — part 126

TRANSFER BOX - LT230SE

DESCRIPTION AND OPERATION

41-7

Differential components – Vehicles from
03 model year

1 Retaining ring
2 Differential carrier - rear half
3 Low range gear
4 High/low hub
5 High/low selector sleeve
6 High/low selector shaft
7 High/low selector fork
8 Clip (2 off)
9 Spring

10 Setscrew - high/low selector fork
11 High range gear
12 High range gear bush
13 Differential rear bearing

14 Bearing outer track
15 Bearing retaining nut - Patched
16 Dished thrust washers
17 Planet gears
18 Cross shafts
19 Sun gears
20 Selective thrust washers
21 Differential carrier - front half
22 Bolt - differential carriers
23 Differential front bearings
24 Bearing outer track
25 Selective shim

TRANSFER BOX - LT230SE

41-8

DESCRIPTION AND OPERATION

Front output housing components –
Vehicles up to 03 model year

TRANSFER BOX - LT230SE

DESCRIPTION AND OPERATION

41-9

1 Breather pipe, banjo bolt and sealing washers
2 Bolt - high/low cross shaft housing and

abutment bracket

3 Selector cable abutment bracket
4 Multiplug bracket
5 Hollow plug
6 High/low cross shaft housing
7 'O' ring
8 High/low cross shaft and lever
9 Front output shaft - Differential lock - If fitted

10 Dog clutch - Differential lock - If fitted
11 Warning lamp switch - Differential lock - If fitted
12 Detent plug - Differential lock - If fitted
13 Detent spring - Differential lock - If fitted
14 Selector shaft - Differential lock - If fitted
15 Detent ball - Differential lock - If fitted
16 Threaded spacer - Differential lock - If fitted
17 Front output housing
18 Spring and clips - Differential lock - If fitted
19 Bolt - cover plate
20 Cover plate
21 Selector fork - Differential lock - If fitted

22 Bolt - front output housing
23 Hollow plug
24 Circlip
25 Front output flange
26 Steel washer
27 Self-locking nut
28 Felt washer
29 Oil seal
30 Output shaft bearing
31 Bearing spacer
32 High/low detect switch
33 Selector finger and shaft - Differential lock - If

fitted

34 'O' rings - Differential lock - If fitted
35 Bolt - selector housing - Differential lock - If

fitted

36 Selector housing - Differential lock - If fitted
37 High/low selector finger
38 Front output shaft - Vehicles not fitted with

differential lock

TRANSFER BOX - LT230SE

41-10

DESCRIPTION AND OPERATION

Front output housing components –
Vehicles from 03 model year