Discovery 2. Manual — part 692
PANEL REPAIRS
TIMES 77-2-55
TIMES
TIME SCHEDULES
The following information shows the time taken to replace damaged panels and assemblies. This time includes
removal of Mechanical, Electrical and Trim (MET) parts, and also time for painting, based on using Clear Over Base
(COB) Metallic paint.
The times shown were generated by Thatcham (the Motor Insurance Repair and Research Centre) and are to be used
as a guide only.
All times shown are in decimal hours.
Single panel/assembly replacement times
Combination panel replacement times - Front end panels
Panel Description
Total times
Petrol
Diesel
Bonnet
7.4
7.4
Bonnet locking platform
8.4
8.4
Front cross member
9.3
8.1
Front bulkhead assembly
10.5
9.3
Headlamp mounting panel RH
9.3
–
Headlamp mounting panel LH
9.4
–
Front wing RH
7.2
7.2
Front wing LH
7.1
7.1
Front door – skin
10.8
10.8
Front door
7.9
7.9
Rear door – skin
10.0
10.0
Rear door
7.6
7.6
'A' post assembly RH
11.4
–
'A' post assembly LH
11.3
–
'B/C' post assembly
11.3
–
Sill outer assembly RH
14.8
–
Sill outer assembly LH
13.9
–
Panel body side assembly RH
15.5
15.5
Panel body side assembly LH
13.4
13.4
Cross member outer rear panel (centre section)
13.4
13.4
Tail door
9.3
9.3
Roof
30.3
30.3
Panel Description
Total time
Petrol
Diesel
Front bumper
Bonnet locking platform
Headlamp mounting panel
Front wing
18.5 RH
17.3 RH
18.8 LH
17.5 LH
Front bumper
Front bulkhead assembly
Front wing RH & LH
19.7
18.5
Front bumper
Front bulkhead assembly
PANEL REPAIRS
77-2-56 TIMES
Combination panel replacement times - Side panels
Front wing
Front valance assembly
Wing support bracket
Valance outer reinforcement
24.0 RH
24.2 LH
22.7
Front bumper
Front bulkhead assembly
Front wing
Wing support bracket
Headlamp closing panel
Valance upper assembly (front section)
Valance outer reinforcement (front section)
22.4 RH
21.1 RH
23.1 LH
21.6 LH
Panel Description
Total time
Petrol
Diesel
Front wing
Front door
11.2
11.2
Rear door
Panel bodyside assembly
19.2 RH
19.1 RH
17.1 LH
17.1 LH
Front door
Rear door
'B/C' Post
19.9 RH
19.8 LH
19.8
Front door
Rear door
'B/C' Post
Front wing
Panel bodyside assembly
33.9 RH
33.9 RH
31.8 LH
31.7 LH
Front door
Front wing
Front wing support bracket
'A' post
23.1 RH
23.0 RH
22.9 LH
22.8 RH
Panel Description
Total time
Petrol
Diesel
PANEL REPAIRS
TIMES 77-2-57
Combination panel replacement times - Rear end panels
Panel Description
Total time
Petrol
Diesel
Rear bumper
Panel bodyside assembly
'E' post assembly
Crossmember outer rear panel (RH/LH section)
Crossmember closing rear panel
31.9 RH
31.9 RH
30.1 LH
30.1 LH
Rear bumper
Panel bodyside assembly
Bodyside inner rear assembly
'E' post assembly
'E' post closing assembly
Crossmember outer rear panel (RH/LH section)
Crossmember closing rear panel
Crossmember rear assembly (RH/LH section)
Rear floor (RH/LH section)
Crossmember closing rear brackets
42.9 RH
42.6 RH
41.1 LH
40.7 LH
Rear bumper
Panel bodyside assembly RH & LH
Bodyside inner rear assembly RH & LH
'E' post assembly RH & LH
'E' post closing assembly RH & LH
Crossmember outer rear panel
Crossmember closing rear panel
Crossmember rear assembly
Rear floor (rear section)
Crossmember closing rear brackets RH & LH
65.9
65.6
PANEL REPAIRS
77-2-58 TIMES
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