Discovery 2. Manual — part 113

MANUAL GEARBOX - R380

ADJUSTMENTS

37-9

ADJUSTMENTS

Spring - gear lever bias

$% 37.16.26

Adjust

1. Remove centre console.

+

INTERIOR TRIM COMPONENTS,

REPAIRS, Console - centre - manual
models.

2. Loosen pinch bolt and remove gear lever

extension.

3. Drill out 9 pop rivets and remove gear lever

cover plate and seal.

4. Remove retaining strap and remove gear lever

housing rubber boot.

5. Loosen bias adjustment plate bolts.
6. Select 4th gear and move lever fully to the right

and tighten bias plate adjustment bolts to 25
Nm (18 lbf.ft).

7. Check adjustment is correct by selecting 3rd

and 4th gears.

8. Fit gear lever housing rubber and secure with

retaining strap.

9. Fit seal and cover plate and secure with pop

rivets.

10. Fit gear lever extension and tighten pinch bolt

to 25 Nm (18 lbf.ft).

11. Fit centre console.

+

INTERIOR TRIM COMPONENTS,

REPAIRS, Console - centre - manual
models.

MANUAL GEARBOX - R380

REPAIRS

37-11

REPAIRS

Housing - gear selector

$% 37.16.37

Remove

1. Remove centre console.

+

INTERIOR TRIM COMPONENTS,

REPAIRS, Console - centre - manual
models.

2. Loosen pinch bolt and remove gear lever

extension.

3. Drill out 9 pop rivets and remove gear lever

cover plate and seal.

4. Remove retaining strap and remove gear lever

housing rubber boot.

5. Remove 4 bolts securing gear selector

housing.

6. Remove gear selector housing.

Refit

1. Clean mating faces on selector housing and

gearbox.

2. Apply sealant, Part No. STC 4404 to selector

housing.

3. Clean selector housing bolt threads and apply

sealant, Part No. STC 50552 to threads.

4. Position selector housing and tighten bolts to

25 Nm (18 lbf.ft).

5. Loosen bias adjustment plate bolts.
6. Select 4th gear, move lever fully to the right

and tighten bias adjustment plate bolts to 25
Nm (18 lbf.ft)

7. Check adjustment is correct by selecting 3rd

and 4th gears.

8. Fit gear lever housing rubber and secure with

retaining strap.

9. Fit seal and cover plate and secure with pop

rivets.

10. Fit gear lever extension and tighten pinch bolt

to 25 Nm (18 lbf.ft).

11. Fit centre console.

+

INTERIOR TRIM COMPONENTS,

REPAIRS, Console - centre - manual
models.

MANUAL GEARBOX - R380

37-12

REPAIRS

Gearbox - V8

$% 37.20.02.99

Remove

1. Release turnbuckles and remove battery cover

and cooling fan cowl.

2. Disconnect battery earth lead.

3. Remove gear lever knob and gear lever trim.

4. Remove clamp bolt and remove gear lever

extension. Apply lubricant to gear lever to aid
removal through grommet.

5. Remove front exhaust pipe.

+

MANIFOLDS AND EXHAUST

SYSTEMS - V8, REPAIRS, Front pipe.

6. Drain gearbox oil.

+

MAINTENANCE, PROCEDURES,

Manual gearbox.

7. Drain transfer gearbox oil.

+

MAINTENANCE, PROCEDURES,

Transfer box.

8. Remove 8 bolts securing rear cross member

and remove cross member.

9. Remove 3 nuts securing intermediate silencer

to tail pipe.

10. Release silencer from mounting rubbers,

remove silencer and discard gasket.

11. Mark front propeller shaft to transfer gearbox

and differential flanges.