Discovery 2. Manual — part 673

2. Remove front sunroof motor.

3. Disconnect drain tubes from sunroof tray.
4. Remove 14 screws securing sunroof tray to

sunroof frame.

5. Carefully remove sunroof tray.
6. With assistance, remove sunroof frame and

glass assembly.

Refit

1. With assistance, fit sunroof frame and glass

assembly.

2. Position sunroof tray to roof and locate on front

edge and on rear location pin, arrowed in
illustration.

3. Fit Torx screws securing sunroof tray to frame

and tighten to 2 Nm (1.5 lbf.ft) in the order
shown.

4. Connect drain tubes to sunroof.
5. Fit sunroof motor. Do not fit headlining at this

stage.

6. Check operation of sunroof.
7. Pour water over sunroof and check for water

leaks.

8. Fit headlining.

SUNROOF

76-6-14 REPAIRS

Sunroof - rear

$% 76.84.02

Remove

1. Remove sunroof motor.

2. Models with rear A/C:

a Drill out 4 rivets securing rear centre duct to

roof.

b Release and remove rear centre duct.

c Drill out 2 rivets securing each upper side

duct to roof.

d Remove upper side ducts.

3. Disconnect drain tubes from sunroof tray.
4. Remove 14 screws securing sunroof tray to

sunroof frame.

5. Carefully remove sunroof tray.
6. With assistance, remove sunroof frame and

glass assembly.

Refit

1. With assistance, fit sunroof frame and glass

assembly.

2. Position sunroof tray to roof and locate on front

edge and on rear location pin, arrowed in
illustration.

3. Fit Torx screws securing sunroof tray to frame

and tighten to 2 Nm (1.5 lbf.ft) in the order
shown.

4. Fit sunroof motor. Do not fit headlining at this

stage.

5. Models with rear A/C:

a Fit upper side ducts and secure with rivets.

b Fit rear centre duct and secure with rivets.

6. Connect drain tubes to sunroof.
7. Check operation of sunroof.
8. Pour water over sunroof and check for water

leaks.

9. Fit headlining.

SUNROOF

REPAIRS 76-6-15

Glass panel - sunroof

$% 76.84.03

The procedure for replacing the rear sunroof glass
panel is exactly the same as for the front

Remove

1. Partially open sunroof.

2. Remove 4 Torx screws securing glass to

sunroof frame.

3. Remove sunroof glass.

Refit

1. Position glass to frame.
2. Fit Torx screws securing glass to sunroof

frame. Do not fully tighten screws at this stage.

3. Adjust position of sunroof glass in relation to

roof panel until a 6.5 mm (0.25 in) gap is
produced between the front edge of the glass
and the sunroof frame.

4. Tighten sunroof glass retaining screws to 3 Nm

(2.2 lbf.ft).

Motor - sunroof

$% 76.84.07

This procedure is applicable to the motor of both
sunroofs.

Remove

1. Gain access to the sunroof motor:

For front sunroof motor, remove front
stowage pocket.

REPAIRS, Stowage pocket - front.

For rear sunroof motor, remove headlining.

CAUTION: The sunroof must be fully closed
before removing the sunroof motor.

2. Disconnect sunroof motor multiplug.
3. Remove 3 Torx screws securing motor to

sunroof tray.

4. Remove sunroof motor.

SUNROOF

76-6-16 REPAIRS

Refit

1. Check sunroof motor timing notch (A) aligns

with edge of microswitch (B). If motor is out of
alignment, rotate counting wheel (C) to correct
position using an Allen key.

2. Ensure sunroof drive cables are in fully closed

position.

3. Fit motor to sunroof frame.
4. Fit Torx screws securing motor to sunroof tray

and tighten to 2 Nm (1.5 lbf.ft).

5. Connect sunroof motor multiplug.
6. Fit interior trim:

For front sunroof motor, fit front stowage
pocket.

REPAIRS, Stowage pocket - front.

For rear sunroof motor, fit headlining.