Discovery 2. Manual — part 307

WIPERS AND WASHERS

REPAIRS

84-21

REPAIRS

Reservoir - washer - up to 03MY

$% 84.10.03

Remove

1. Remove front grille.

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EXTERIOR FITTINGS, REPAIRS,

Grille - front - up to 03MY.

2. Remove front bumper assembly.

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EXTERIOR FITTINGS, REPAIRS,

Bumper assembly - front.

3. Disconnect multiplug from headlamp washer

pump.

4. Identify multiplugs for refit and disconnect from

rear screen and windscreen washer pumps.

5. Identify hoses for refit and disconnect hoses

from rear screen and windscreen washer
pumps.

6. Release clip securing washer hose to

headlamp washer pump.

7. Remove 2 nuts and 1 bolt securing reservoir,

release reservoir from filler neck and remove
reservoir assembly.

8. Remove filler neck grommet.

NOTE: Do not carry out further dismantling if
component is removed for access only.

9. Remove fluid level indicator.

10. Remove washer pumps from reservoir,

remove and discard pump seals.

Refit

1. Use new seals and fit washer pumps to new

reservoir.

2. Fit filler neck grommet to reservoir.
3. Fit level indicator into filler neck.
4. Fit reservoir assembly and secure with nuts

and bolt.

5. Connect hoses to rear screen pump,

windscreen washer pump and headlamp
washer pump. Secure hoses with clips.

6. Identify and connect multiplugs to washer

pumps.

7. Fit front bumper assembly.

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EXTERIOR FITTINGS, REPAIRS,

Bumper assembly - front.

8. Fit front grille.

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EXTERIOR FITTINGS, REPAIRS,

Grille - front - up to 03MY.

9. Refill reservoir

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MAINTENANCE, PROCEDURES,

Wipers and washers.

WIPERS AND WASHERS

84-22

REPAIRS

Reservoir - washer - from 03MY

$% 84.10.03

Remove

1. Remove the front bumper assembly.

+

EXTERIOR FITTINGS, REPAIRS,

Bumper assembly - front.

2. Disconnect multiplug from the headlamp

washer pump.

3. Place a container beneath vehicle to collect any

spillage.

4. Noting fitted position disconnect multiplugs and

washer hoses from the front and rear
windscreen washer pumps.

5. Remove 2 nuts and 2 bolts securing the washer

reservoir to the body.

6. Release washer reservoir from filler neck.

Remove the washer reservoir.

7. Remove and discard the washer reservoir filler

neck seal.

NOTE: Do not carry out further dismantling if
component is removed for access only.

8. Remove washer pumps from washer reservoir

and discard the seals.

Refit

1. Clean washer pump and filler neck seal

recesses.

2. Fit new washer pump and filler neck seals to

the washer reservoir.

3. Fit and secure washer pumps to the washer

reservoir.

4. Fit washer reservoir to the filler neck, fit and

tighten the nuts and bolts.

5. Connect multiplugs and washer hoses to the

windscreen washer pumps.

6. Remove container from beneath the vehicle.
7. Fit the front bumper assembly.

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EXTERIOR FITTINGS, REPAIRS,

Bumper assembly - front.

WIPERS AND WASHERS

REPAIRS

84-23

Jet - washer - windscreen

$% 84.10.08

Remove

1. Carefully pull the elbow from the washer jet.
2. Place a protective covering around the washer

jet, then release and remove washer jet.

Refit

1. Fit washer jet to its location in the bonnet, and

remove the protective material.

2. Connect the washer tube, ensuring that it is

pushed fully onto the stub pipe.

WIPERS AND WASHERS

84-24

REPAIRS

Pump - washer - screen and headlamp

$% 84.10.21

The following procedure also covers removal of the
rear screen washer pump and the headlamp washer
pump.

Remove

1. Headlamp washer pump: Remove front

bumper.

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EXTERIOR FITTINGS, REPAIRS,

Bumper assembly - front.

2. Front and rear screen washer pumps:

Remove 7 screws securing LH front wheel arch
liner extension to liner and bumper valance and
remove liner extension.

3. Position container under washer reservoir to

collect fluid spillage.

4. Disconnect multiplug from washer pump.
5. Release clip and disconnect washer hose from

washer pump.

6. Remove washer pump from reservoir and

remove and discard pump seal.

Refit

1. Use a new seal and fit pump to reservoir.
2. Connect hose to pump and secure with clip.
3. Connect multiplug to pump.
4. Front and rear screen washer pumps:Fit

wheel arch liner extension, secure to bumper
valance and liner with screws.

5. Headlamp washer pump:Fit front bumper.

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EXTERIOR FITTINGS, REPAIRS,

Bumper assembly - front.

6. Fill reservoir with washer fluid.