Discovery 2. Manual — part 25
MAINTENANCE
PROCEDURES
10-5
Lamps, horns and warning indicators
Check
1. Switch on side, head and tail lamps and check
operation.
2. Check headlamp levelling operation.
3. Check turn signals and hazard warning lamps
for correct operation.
4. Press brake pedal and check operation of
brake lamps.
5. Check all exterior lamp lenses for clarity and
condition. Pay particular attention to headlamp
lenses for signs of stone chips or damage.
6. Check horn for loud, clear sound.
7. Switch on headlamps (with ignition switch at 'O'
position) and check light reminder warning
operates when door is opened.
8. Check operation of interior courtesy lights.
9. Check operation of all instrument pack warning
and indicator lights.
Wipers and washers
Check
1. Operate screen washer and switch on wipers.
Ensure washer jets are correctly aimed and
check for smooth, smear free operation of
wiper blades across screen at all speeds
including intermittent.
2. Repeat operation for rear screen washers/
wipers.
3. Check all wiper blades for condition and signs
of splits or damage.
4. Check security of wiper arms.
MAINTENANCE
10-6
PROCEDURES
Handbrake
Check
1. With the vehicle stationary, on a level surface,
apply and release handbrake and check for
correct operation.
Alarm handset battery
Replace
1. Insert the blade of a small, flat bladed
screwdriver into the slot at the rear of the
handset and prise the back from the handset.
2. Slide the battery out of the clip taking care not
to touch the circuit board or the battery
contacts.
3. Press and hold one of the buttons for at least 5
seconds.
4. Fit the replacement battery ensuring that
correct polarity is maintained (+) side facing
upwards. Avoid touching the flat surfaces of the
battery.
5. Press the 2 halves of the handset together.
6. Check that handset operates correctly.
Road wheels
Remove
1. Mark the wheel to stud relationship to ensure
that the wheels are refitted in the same
position.
2. Loosen wheel nuts. Raise the vehicle to a
wheel-free condition and remove the wheel
nuts.
Tyres
Check
1. Check tyres for compliance with manufacturer's
specification; visually for cuts, lumps, bulges,
uneven tread wear and depth.
2. Check tyre pressures, condition and tread
depth. Measure the tread depth across the
width of the tyre and around the circumference.
Brake pads, discs and calipers
Check
1. Check front and rear brake pads for wear,
ensure all pads are wearing evenly.
2. Check brake discs for signs of cracking,
excessive scoring or oil contamination.
3. Check calipers for signs of fluid leaks.
4. Clean excessive deposits of brake dust from
pads, calipers and disc shields using brake
cleaner.
MAINTENANCE
PROCEDURES
10-7
Road wheel speed sensors
Inspect
Front wheel
Rear wheel
1. Inspect each sensor harness for damage.
Brake fluid
Replace
1. Replace brake fluid.
Fuel filter - diesel engine
Replace
1. Replace filter element.
Td5, REPAIRS, Element - fuel filter.
Fuel filter sedimenter
Drain
1. Position suitable container beneath fuel filter.
2. Disconnect multiplug from sedimenter.
3. Rotate sedimenter anti-clockwise until water
flows from drain tube.
4. Allow to drain until diesel fuel flows from drain
tube.
5. Rotate sedimenter fully clockwise.
6. Connect multiplug.
MAINTENANCE
10-8
PROCEDURES
Road wheels
Refit
1. Apply anti-seize compound to wheel hub
centre.
2. Refit road wheels to original hub position.
Tighten wheel nuts to 140 Nm (103 lbf.ft).
Radiator/Intercooler
Check
1. Visually check radiator/intercooler for external
obstructions, remove debris.
2. Visually check fan blades for damage.
Ambient air Temperature and pressure
sensor
Check
1. Check ambient air temperature and pressure
sensor for damage.
Doors, bonnet and fuel filler flap
Check
1. Check operation of each door, door lock,
bonnet catch and fuel filler flap. Ensure doors
close securely.
Lubricate
1. Lubricate door locks, hinges, check straps,
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