Discovery 2. Manual — part 95

FUEL DELIVERY SYSTEM - V8

ADJUSTMENTS 19-2-11

ADJUSTMENTS

Fuel tank - drain

$% 19.55.02

Drain

1. Disconnect both leads from battery.

WARNING: Always disconnect the negative
lead first. Disconnection of the positive lead
while the negative lead is connected could
result in a short circuit through accidental
grounding and cause personal injury.

2. Connect TestBook to vehicle and depressurise

fuel system.

3. Remove fuel pump.

+

FUEL DELIVERY SYSTEM - V8,

REPAIRS, Pump - fuel.

4. Using a fuel recovery appliance, drain the fuel

from the tank into a sealed container. Follow
the manufacturers instructions for the
connection and safe use of the appliance.

Refill

1. Fit fuel pump unit.

+

FUEL DELIVERY SYSTEM - V8,

REPAIRS, Pump - fuel.

2. Refill fuel tank with extracted fuel.
3. Connect battery leads, positive lead first.

FUEL DELIVERY SYSTEM - V8

REPAIRS 19-2-13

REPAIRS

Switch - inertia - fuel cut-off

$% 19.22.09

Remove

1. Disconnect multiplug from fuel cut-off switch.
2. Remove 2 screws securing fuel cut-off switch to

bulkhead.

3. Remove fuel cut-off switch from bulkhead.

Refit

1. Position fuel cut-off switch to bulkhead and

secure with screws.

2. Connect multiplug to fuel cut-off switch.
3. To set the fuel cut-off switch, depress the top of

the fuel cut-off switch.

Pump - fuel

$% 19.45.08

NOTE: The fuel pump and fuel gauge tank unit are
integral parts of the fuel pump housing and cannot be
renewed separately

Remove

1. Release fixings and remove battery cover.
2. Disconnect battery earth lead.
3. Models with third row seats: Remove RH

third row seat.

+

SEATS, REPAIRS, Seat - third row.

4. Remove right hand rear lower quarter trim

casing.

+

INTERIOR TRIM COMPONENTS,

REPAIRS, Trim casing - side - loadspace.

5. Models with third row seats: Remove 4

screws securing third row seat latch finishers to
body and finishers.

6. Release and remove screw cover from rear

floor carpet finisher.

7. Remove 6 screws securing loadspace carpet

finisher, remove finisher.

8. Release carpet and tie aside.

FUEL DELIVERY SYSTEM - V8

19-2-14 REPAIRS

9. Remove 6 screws securing fuel pump access

panel to floor.

10. Remove access panel.
11. Clean fuel pump hose connections.
12. Position absorbent cloth to absorb fuel spillage.
13. Disconnect multiplug and fuel hose from fuel

pump housing.

CAUTION: Always fit plugs to open
connections to prevent contamination.

14. NAS models: Disconnect pressure sensor

pipe from fuel pump housing.

CAUTION: Always fit plugs to open
connections to prevent contamination.

15. Use LRT-19-009 to remove locking ring from

fuel pump housing.

16. Remove fuel pump and discard sealing ring.

Refit

1. Clean fuel pump housing and mating face on

fuel tank.

2. Fit new seal to mating face on fuel tank.
3. Fit fuel pump assembly to fuel tank and use

LRT-19-009 to fit locking ring.

4. Connect multiplug and fuel hose to fuel pump

housing.

5. NAS models: Connect pressure sensor pipe to

fuel pump housing.

6. Fit fuel pump access panel and secure with

screws.

7. Reposition carpet.
8. Fit carpet finisher and secure with screws.
9. Fit screw cover.

10. Models with third row seats: Fit and secure

third row seat latch finishers.

11. Fit right hand rear lower quarter trim casing.

+

INTERIOR TRIM COMPONENTS,

REPAIRS, Trim casing - side - loadspace.

12. Models with third row seats: Fit RH third row

seat.

+

SEATS, REPAIRS, Seat - third row.

13. Connect battery earth lead.
14. Fit battery cover and secure with fixings.