Discovery 2. Manual — part 247
SEATS
REPAIRS 76-5-19
Bolster assembly - rear armrest
$% 78.20.02
Remove
1. Raise rear seat centre headrest, release clips
securing headrest and remove.
2. Lower armrest and carefully release 2 upper
clips securing armrest bolster bars to seat
frame.
3. Release bolster bars from seat frame and raise
armrest to closed position.
4. Firmly grasp the armrest and bolster assembly,
using considerable force withdraw armrest
bolster assembly from seat frame pivots.
NOTE: During removal it is likely that one or
both armrest pivots will break.
5. Remove broken lower armrest pivots. NOTE:
Care must be used to ensure seat frame is not
distorted during pivot removal.
Refit
1. Fit and secure new armrest bolster pivots to
seat frame.
2. Fit new armrest and bolster assembly to lower
pivots, align and push fully home to lock.
3. Position bolster armrest assembly vertically,
align bars, fit and secure bolster bars to upper
seat frame clips.
4. Check operation of armrest assembly.
5. Fit and secure rear seat centre headrest.
SEATS
76-5-20 REPAIRS
Cover - cushion - front seat
$% 78.30.01/81
Remove
1. Remove front seat.
2. Place seat on a suitable work bench.
3. Remove 2 screws securing outer edge trim
casing to seat frame.
4. Remove trim casing.
5. Release inner edge trim casing from seat
frame.
6. Remove trim casing.
7. Position seat upside down on table.
8. Release clip securing front edge of cushion
cover to seat frame.
9. Release clips securing side edges of cushion
cover to seat frame.
10. Release clip securing lower edge of squab
cover to seat frame.
11. Remove 2 end clips securing rear edge of
cushion cover to seat frame.
12. Release main central clip securing rear edge of
cushion cover to seat frame.
13. Models with seat heaters: Disconnect seat
heater multiplug.
14. Release bonded rear edge of cushion from
seat frame.
15. Remove seat cushion and cover assembly.
16. Release outer edges of cover from cushion to
gain access to hog rings.
17. Remove 12 hog rings securing cover to
cushion.
18. Remove cover.
SEATS
REPAIRS 76-5-21
Refit
1. Fit cover to cushion.
2. Fit and clamp hog rings securing cover to
cushion.
3. Fit outer edges of cover over cushion.
4. Fit cushion and cover assembly to seat frame.
5. Models with seat heaters: Connect seat
heater multiplug.
6. Secure rear edge of cushion cover with clip.
7. Fit end clips over rear edge of cushion cover.
8. Secure lower edge of squab cover to seat
frame.
9. Secure edges of cushion cover with clips.
10. Secure front edge of cushion cover with clip.
11. Position seat correct way up on work bench.
12. Secure inner edge trim casing to seat frame.
13. Fit outer edge trim casing to seat frame and
secure with screws.
14. Fit front seat.
Heating element - cushion - front seat
$% 78.30.24
Remove
1. Remove front seat cushion cover.
SEATS, REPAIRS, Cover - cushion
2. Carefully release heating element from
cushion pad, ensuring adhesive does not tear
cushion pad.
Refit
1. Ensure cushion pad is free of adhesive.
2. Remove adhesive cover from new heating
element, position element and secure to
cushion pad.
3. Fit front seat cushion cover.
SEATS
76-5-22 REPAIRS
Cover - cushion - rear seat
$% 78.40.04
Remove
1. Remove rear seat.
2. Remove 17 studs securing cushion under tray
and remove tray.
3. Release cushion from 11 hooks at rear of
frame.
4. Remove 2 spring clips securing cushion.
5. Release 8 side clips securing cushion, release
and remove cushion assembly.
6. Push 2 retaining bars through pad.
7. Release cushion from sides of pad to access
hog rings.
8. Remove 33 hogs rings and remove cushion
from pad.
Refit
1. Position cushion to pad and secure with hog
rings.
2. Push retaining bars through pad and fit cover to
sides of pad.
3. Position cushion assembly to frame and
secure side clips.
4. Fit spring clips and secure to hooks at rear of
frame.
5. Position under tray and secure with studs.
6. Fit rear seat.
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