Discovery 2. Manual — part 417

ENGINE - TD5

REPAIRS 12-1-65

7. Remove 3 bolts securing centrifuge to engine

oil cooler.

8. Remove centrifuge and discard 'O' ring.
9. Remove 2 bolts, remove drain pipe from

centrifuge and discard gasket.

Refit

1. Clean mating faces of centrifuge, oil cooler and

sump.

2. Position new gasket and fit oil drain pipe to

centrifuge, tighten bolts to 10 Nm (7 lbf.ft).

CAUTION: Gasket must be fitted dry.

3. Position new 'O' ring to oil cooler.
4. Position centrifuge to oil cooler housing and

tighten bolts to 25 Nm (18 lbf.ft).

5. Using a new gasket, align the centrifuge oil

drain pipe to sump and tighten bolts to 10 Nm
(7 lbf.ft).

CAUTION: Gasket must be fitted dry.

6. Models with air conditioning: Position A/C

compressor and tighten bolts to 25 Nm (18
lbf.ft).

7. Fit turbocharger.

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ENGINE MANAGEMENT SYSTEM -

Td5, REPAIRS, Turbocharger.

8. Models with air conditioning: Fit auxiliary

drive belt.

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CHARGING AND STARTING,

REPAIRS, Belt - auxiliary drive.

9. Fit underbelly panel and secure with fixings.

10. Remove stand(s) and lower vehicle.

ENGINE - TD5

12-1-66 REPAIRS

Rotor - centrifuge

$% 12.60.91

Remove

1. Remove 2 bolts and remove centrifuge cover.
2. Remove and discard 'O' ring and rotor.

Refit

1. Clean centrifuge body and cover.
2. Fit new rotor.
3. Using a new 'O' ring, fit centrifuge cover and

tighten bolts to 10 Nm (7 lbf.ft).

Seal - oil - timing cover

$% 12.65.05

Remove

1. Remove crankshaft pulley.

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ENGINE - Td5, REPAIRS, Pulley -

crankshaft.

2. Position tool LRT-12-092 into crankshaft front

oil seal and discard seal.

Refit

1. Using a lint free cloth, thoroughly clean oil seal

recess and the running surface on crankshaft
pulley.

2. Position new seal into timing chain housing.

Drift seal into place using tool LRT-12-156.

CAUTION: Oil seal must be fitted dry.

ENGINE - TD5

REPAIRS 12-1-67

3. Remove tool LRT-12-156.
4. Fit crankshaft pulley.

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ENGINE - Td5, REPAIRS, Pulley -

crankshaft.

ENGINE - TD5

12-1-68 REPAIRS