Discovery 2. Manual — part 387
IDENTIFICATION NUMBERS
05-3
Identification Number Locations
Engine number
V8 Engine
Td5 Engine
Stamped on the LH side of the cylinder block below
the exhaust manifold
Manual gearbox number
Stamped on the RH side of the gearbox casing,
adjacent to the oil drain plug.
Automatic gearbox number
Stamped on a plate attached to the LH side of the
gearbox casing adjacent to the selector mechanism.
IDENTIFICATION NUMBERS
05-4
Transfer box number
Stamped on the rear of the transfer box casing above
the bottom cover plate.
Front axle number
Stamped on the rear face of the axle tube on the LH
side.
Rear axle number
Stamped on the front face of the axle tube on the LH
side.
Body number
Stamped on a label attached to the LH inner wing
behind the headlamp.
TORQUE WRENCH SETTINGS
06-1
TORQUE WRENCH SETTINGS
Maintenance
TORQUE DESCRIPTION
METRIC
IMPERIAL
Wheel nuts
140 Nm
(103 lbf.ft)
V8 oil drain plug
33 Nm
(24 lbf.ft)
Td5 oil drain plug
23 Nm
(17 lbf.ft)
Oil filter element, tighten two thirds of a turn by hand or to -
17 Nm
(13 lbf.ft)
Manual gearbox oil drain plug
50 Nm
(37 lbf.ft)
Manual gearbox oil filler/level plug
30 Nm
(22 lbf.ft)
Automatic gearbox oil drain plug
15 Nm
(11 lbf.ft)
Automatic gearbox oil drain plug
30 Nm
(22 lbf.ft)
Transfer gearbox oil drain plug
30 Nm
(22 lbf.ft)
Transfer gearbox oil filler/level plug
25 Nm
(18 lbf.ft)
Axle oil drain plug
64 Nm
(47 lbf.ft)
Axle oil filler/level plug
10 Nm
(7 lbf.ft)
TORQUE WRENCH SETTINGS
06-2
Engine Td5
TORQUE DESCRIPTION
METRIC
IMPERIAL
ACE pump bolts
25 Nm
(18 lbf.ft)
A/C compressor bolts
25 Nm
(18 lbf.ft)
Alternator support bracket to cylinder head bolts
25 Nm
(18 lbf.ft)
Alternator/vacuum pump oil feed pipe union
10 Nm
(7 lbf.ft)
Camshaft cover to camshaft carrier bolts
10 Nm
(7 lbf.ft)
Camshaft sprocket to camshaft bolts
37 Nm
(27 lbf.ft)
Centrifuge cover bolts
10 Nm
(7 lbf.ft)
Centrifuge oil drain pipe to sump bolts (or nuts)
10 Nm
(7 lbf.ft)
Centrifuge to oil drain pipe bolts
10 Nm
(7 lbf.ft)
Centrifuge to oil cooler housing bolts
25 Nm
(18 lbf.ft)
CKP sensor bolt
10 Nm
(7 lbf.ft)
Coolant pipe bolt
50 Nm
(37 lbf.ft)
Connecting rod bolts, then a further 80
°
20 Nm
(15 lbf.ft)
Crankshaft pulley bolt
460 Nm
(340 lbf.ft)
Crankshaft pulley TV damper bolts
80 Nm
(59 lbf.ft)
Crankshaft rear oil seal housing bolts
10 Nm
(7 lbf.ft)
Cylinder head bolts initial tighten
30 Nm
(22 lbf.ft)
Cylinder head bolts final tighten, then a further 90
°
, then a further 180
°
and finally a
further 45
°
65 Nm
(48 lbf.ft)
Dipstick tube to camshaft carrier bolt
10 Nm
(7 lbf.ft)
Drive plate (automatic transmission) to crankshaft bolts
115 Nm
(85 lbf.ft)
EGR pipe clamp to cylinder head bolt - if fitted
25 Nm
(18 lbf.ft)
EGR pipe Allen screws
10 Nm
(7 lbf.ft)
Engine mounting (front) to cylinder block bolts
48 Nm
(35 lbf.ft)
Engine mounting (front) to chassis nuts
85 Nm
(63 lbf.ft)
Engine mounting bracket (rear, LH & RH) to gearbox bolts
85 Nm
(63 lbf.ft)
Engine mounting bracket (rear, LH & RH) nuts
45 Nm
(33 lbf.ft)
Flywheel to crankshaft (manual transmission) bolts, then a further 90
°
40 Nm
(30 lbf.ft)
Front crossmember bolts
26 Nm
(20 lbf.ft)
Fuel connector block bolts
25 Nm
(18 lbf.ft)
Fuel cooler to inlet manifold bolts
25 Nm
(18 lbf.ft)
Gearbox housing to engine bolts
50 Nm
(37 lbf.ft)
Heater pipe to cylinder head bolts
25 Nm
(18 lbf.ft)
Main bearing cap bolts then a further 90
°
33 Nm
(24 lbf.ft)
Oil cooler housing to cylinder block bolts
25 Nm
(18 lbf.ft)
Oil cooler pipe clip bolts
10 Nm
(7 lbf.ft)
Oil filter adaptor housing to oil cooler housing bolts
25 Nm
(18 lbf.ft)
Oil pick-up strainer screws
10 Nm
(7 lbf.ft)
Oil pressure switch
15 Nm
(11 lbf.ft)
Oil pump drive sprocket bolt
25 Nm
(18 lbf.ft)
Oil pump pressure relief valve plug
25 Nm
(18 lbf.ft)
Oil pump and stiffener assembly to cylinder block bolts
13 Nm
(10 lbf.ft)
Oil sump to cylinder block bolts
25 Nm
(18 lbf.ft)
Oil sump to gearbox bell housing bolts
13 Nm
(10 lbf.ft)
PAS pump bracket bolts
27 Nm
(20 lbf.ft)
PAS pump pulley bolts
27 Nm
(20 lbf.ft)
Rocker arm adjusting screw locknuts
16 Nm
(12 lbf.ft)
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