Discovery 2. Manual — part 274
PANEL REPAIRS
TIMES 77-2-57
Combination panel replacement times - Side panels
Panel Description
Total time
Petrol
Diesel
Front wing
Front door
11.2
11.2
Rear door
Panel bodyside assembly
19.2 RH
19.1 RH
17.1 LH
17.1 LH
Front door
Rear door
'B/C' Post
19.9 RH
19.8 LH
19.8
Front door
Rear door
'B/C' Post
Front wing
Panel bodyside assembly
33.9 RH
33.9 RH
31.8 LH
31.7 LH
Front door
Front wing
Front wing support bracket
'A' post
23.1 RH
23.0 RH
22.9 LH
22.8 RH
PANEL REPAIRS
77-2-58 TIMES
Combination panel replacement times - Rear end panels
Panel Description
Total time
Petrol
Diesel
Rear bumper
Panel bodyside assembly
'E' post assembly
Crossmember outer rear panel (RH/LH section)
Crossmember closing rear panel
31.9 RH
31.9 RH
30.1 LH
30.1 LH
Rear bumper
Panel bodyside assembly
Bodyside inner rear assembly
'E' post assembly
'E' post closing assembly
Crossmember outer rear panel (RH/LH section)
Crossmember closing rear panel
Crossmember rear assembly (RH/LH section)
Rear floor (RH/LH section)
Crossmember closing rear brackets
42.9 RH
42.6 RH
41.1 LH
40.7 LH
Rear bumper
Panel bodyside assembly RH & LH
Bodyside inner rear assembly RH & LH
'E' post assembly RH & LH
'E' post closing assembly RH & LH
Crossmember outer rear panel
Crossmember closing rear panel
Crossmember rear assembly
Rear floor (rear section)
Crossmember closing rear brackets RH & LH
65.9
65.6
BODY SEALING MATERIALS
MATERIALS AND APPLICATIONS
77-3-1
BODY SEALING MATERIALS
MATERIALS AND APPLICATIONS
Materials applications
1 Between panels - bolted
2 Panel edges - bolted
3 Between panels - spot welded
4 Panel edges - spot welded
5 Between panels - bonded
6 Panel edges - bonded
7 Clinch joints - type (a)
8 Clinch joints - type (b)
9 Clinch joints - type (c)
10 Gaps between panels - type (a)
11 Gaps between panels - type (b)
12 Lap joint
BODY SEALING MATERIALS
77-3-2
MATERIALS AND APPLICATIONS
Approved materials
The following is a table of materials approved by Land Rover for use during body repairs.
Description - Usage
Supplier
Part Number
Cavity waxes
Inner Cavity Wax (Amber)
3M
08901/11/21
Inner Cavity Wax (Transparent)
3M
08909/19/29
Cavity Wax
Croda
PW57
Engine bay waxes/lacquers
Astrolan Engine Bay Wax and Cosmetic Wax
Astors
DA3243/1
Engine Bay Cosmetic Wax/Lacquer
Croda
PW197
Engine Bay Cosmetic Wax/Lacquer
Dinol
4010
Miscellaneous materials
Aerosol Auto Adhesive (Trim) - impact adhesive for trim parts
3M
08080
Flexible Parts Repair Material - rubber modified polypropylene parts
3M
05900
Waterproof Cloth Tape - sealing panel apertures
3M
Y387/Y3998
Sound Dampening Foam
Gurit-Essex
Betacore 7999
Water Shedder Repair (Aerosol)
Teroson
Seam sealers
Body Caulking - type (b) gaps between panels
3M
08568
Bolted Panel Sealer - between bolted panels
3M
08572
Drip Chek Clear - bolted, spot welded and bonded panel edges; type (a) and (b)
gaps between panels; type (c) clinch joints
3M
08401
Drip Chek Heavy - type (b) gaps between panels; type (c) clinch joints
3M
08531
Polyurethane Seam Sealer - bolted, spot welded and bonded panel edges; type
(a) and (b) gaps between panels; type (b) clinch joints
3M
08684/89/94
Polyurethane Sealer (Sachet) - bolted panel edges; type (b) clinch joints
3M
08703/83/88
Sprayable Sealer - lap joints
3M
08800/23
Super Seam Sealer - lap joints; type (b) clinch joints
3M
08537
Weld Thru' Sealer - between spot welded panels
3M
08626
Betafill Clinch and Brushable Sealer - type (b) clinch joints
Gurit-Essex
10211/15/20
Clinch, Joint and Underbody Coating - lap joints
Gurit-Essex
10101/10707
Leak Chek Clear - between bolted panels; spot welded and bonded panel edges;
type (c) clinch joints; type (a) gaps between panels
Kent Industries
10075
Putty - type (b) gaps between panels
Kent Industries
Polyurethane Seam Sealer - bolted, spot welded and bonded panel edges;
between bonded panels; type (a) and (b) gaps between panels
PPG
6500
Polyurethane Seam Sealer - bolted, spot welded and bonded panel edges;
between bonded panels; type (b) gaps between panels
Teroson
92
Terolan Light Seam Sealer - bolted, spot welded and bonded panel edges; type
(a) and (b) gaps between panels; between bonded panels; type (c) clinch joints
Teroson
Terolan Special Brushable Seam Sealer - lap joints
Teroson
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