Discovery 2. Manual — part 646

RESTRAINT SYSTEMS

REPAIRS

75-25

Airbag module - passenger - deployment

$% 76.74.99

These guidelines are written to aid authorised
personnel to carry out the safe disposal of airbag
modules when removed from the vehicle.

If a vehicle is to be scrapped and contains an
undeployed airbag module, the module must be
manually deployed. This operation should only
be carried out using the following recommended
manual deployment procedure. Before
deployment is started the deployment tool self
test procedure should be carried out.

WARNING: Only use approved deployment
equipment, and only deploy SRS components in
a well ventilated designated area. Ensure SRS
components are not damaged or ruptured before
deployment. Notify the relevant authorities.

Deploy

1. Carry out deployment tool self test.

+

RESTRAINT SYSTEMS, REPAIRS,

Airbag deployment tool - self test.

2. Remove airbag module from fascia.

+

RESTRAINT SYSTEMS, REPAIRS,

Airbag module - passenger.

3. Position tool SMD 4082/6 in vice, ensuring that

vice jaws grip tool above bottom flange to
prevent possibility of tool being forced upwards
from vice. Tighten vice.

4. Position brackets SMD 4082/7 to tool; lightly

tighten bolts.

5. Position airbag module to tool SMD 4082/6.

Ensure module is correctly secured using all
fixings.

WARNING: When removing, testing or
installing an airbag module, do not lean
directly over it.

RESTRAINT SYSTEMS

75-26

REPAIRS

6. Ensure airbag module mounting brackets are

secure.

7. Connect flylead SMD 4082/5 to airbag module.

WARNING: Ensure the deployment tool is
not connected to the battery.

8. Connect flylead SMD 4082/5 to tool SMD 4082/

1.

9. Connect tool SMD 4082/1 to battery.

WARNING: Ensure all personnel are at least
15 metres (50 ft) away from the airbag
module.

10. Press both operating buttons to deploy airbag

module.

11. DO NOT return to airbag module for 30

minutes.

12. Using gloves and face mask, remove airbag

module from tool, place airbag module in
plastic bag and seal bag.

13. Wipe down tool with damp cloth.
14. Transport deployed airbag module to

designated area for incineration.

NOTE: DO NOT re-use or salvage any parts of
the airbag system.Do not transport deployed
SRS components in the vehicle passenger
compartment.

RESTRAINT SYSTEMS

REPAIRS

75-27

Pre-tensioner - deployment

$% 76.74.99

These guidelines are written to aid authorised
personnel to carry out the safe disposal of pre-
tensioners.

If a vehicle is to be scrapped and contains an
undeployed pre-tensioner, the pre-tensioner
must be manually deployed. This operation
should only be carried out using the following
recommended manual deployment procedure.
Before deployment is started the deployment
tool self test procedure should be carried out.

WARNING: Only use approved deployment
equipment, and only deploy SRS components in
a well ventilated designated area. Ensure SRS
components are not damaged or ruptured before
deployment. Notify the relevant authorities.

Deploy

1. Carry out deployment tool self test.

+

RESTRAINT SYSTEMS, REPAIRS,

Airbag deployment tool - self test.

2. Slide seat fully rearwards to access pre-

tensioner harness connector.

3. Disconnect pre-tensioner harness connector.

Ensure deployment tool SMD 4082/1 is not
connected to battery.

4. Connect flylead SMD 4082/30 to pre-tensioner

connector.

5. Connect flylead SMD 4082/30 to tool SMD

4082/1

WARNING: Ensure pre-tensioner is secured
tightly to seat.

6. Connect tool SMD 4082/1 to battery.

WARNING: Ensure all personnel are
standing at least 15 metres 50 (ft) away from
vehicle.

7. Press both operating buttons to deploy pre-

tensioner.

8. Wearing gloves, disconnect flylead SMD 4082/

30 from pre-tensioner connector and remove
pre-tensioner from seat. Place pre-tensioner in
plastic bag and seal bag.

RESTRAINT SYSTEMS

75-28

REPAIRS

9. Transport deployed pre-tensioner to

designated area for incineration.

NOTE: DO NOT transport pre-tensioner in the
vehicle passenger compartment. DO NOT re-
use or salvage any parts of the airbag system.
If the vehicle is being scrapped, scrap all
remaining parts of airbag system.