Discovery 2. Manual — part 684
PANEL REPAIRS
REPAIRS 77-2-23
Repair
1. Remove existing panel(s), prepare panel joint
faces and install new panel(s) in accordance
with Panel Replacement Procedure. Punch or
drill holes in new panel for plug welding as
shown.
Refit
1. Fit centre braces.
2. Fit VIN plate.
3. Fit bonnet locking mechanism.
4. Fit bonnet release cable.
5. Fit RH horn.
6. Fit air filter assembly.
Td5, REPAIRS, Air filter assembly.
V8, REPAIRS, Air cleaner assembly.
7. Fit battery tray.
8. Fit battery. Do not connect leads.
9. Fit headlamp wiring.
10. Fit RH and LH repeater lamps.
LIGHTING, REPAIRS, Lamp - front
11. Fit RH and LH headlamps.
LIGHTING, REPAIRS, Headlamp - up
12. Diesel models: Fit gearbox fluid cooler.
13. Models with A/C: Fit condensor.
14. Fit bumper assembly.
15. Connect leads/multiplug to alternator.
16. Connect battery leads, negative lead last.
Front cross member
Remove
1. Disconnect both battery leads, negative lead
first.
2. Disconnect leads/multiplug from alternator.
3. Remove washer reservoir.
Reservoir - washer - up to 03MY.
4. Models with A/C: Remove condensor.
5. Diesel models: Remove gearbox fluid cooler.
6. Remove RH and LH headlamps.
LIGHTING, REPAIRS, Headlamp - up
7. Release headlamp levelling motors and
position aside.
8. Release headlamp wiring and position aside.
9. Remove RH horn.
10. Models with A/C: Release and remove A/C
pipes.
11. Remove RH and LH crush cans.
12. Remove 2 bolts securing front bulkhead
assembly to chassis.
13. Remove centre braces.
Repair
1. Remove existing panel(s), prepare panel joint
faces and install new panel(s) in accordance
with Panel Replacement Procedure. Punch or
drill holes in new panel for plug welding as
shown.
PANEL REPAIRS
77-2-24 REPAIRS
Refit
1. Fit centre braces.
2. Fit 2 bolts securing bulkhead to chassis and
tighten bolts to 45 Nm (33 lbf.ft).
3. Fit crush cans.
4. Models with A/C: Fit A/C pipes.
5. Fit RH horn.
6. Fit headlamp wiring and headlamp levelling
motors.
7. Fit RH and LH headlamps.
LIGHTING, REPAIRS, Headlamp - up
8. Diesel models: Fit gearbox fluid cooler.
9. Models with A/C: Fit condensor.
10. Fit washer reservoir.
Reservoir - washer - up to 03MY.
11. Connect leads/multiplug to alternator.
12. Connect battery leads, negative lead last.
Headlamp mounting panel - RH
Remove
1. Disconnect both battery leads, negative lead
first.
2. Disconnect leads/multiplug from alternator.
3. Remove front bumper assembly.
4. Models with A/C: Remove condensor.
5. Diesel models: Remove gearbox fluid cooler.
6. Remove RH headlamp.
LIGHTING, REPAIRS, Headlamp - up
7. Remove RH repeater lamp.
LIGHTING, REPAIRS, Lamp - front
8. Release headlamp levelling motor and position
aside.
9. Release headlamp wiring and position aside.
10. Remove battery and battery tray.
12. Remove RH crush can.
13. Remove 2 bolts securing front bulkhead
assembly to chassis.
14. Remove RH centre brace.
PANEL REPAIRS
REPAIRS 77-2-25
Repair
1. Remove existing panel(s), prepare panel joint
faces and install new panel(s) in accordance
with Panel Replacement Procedure. Punch or
drill holes in new panel for plug welding as
shown.
Refit
1. Fit centre brace.
2. Fit 2 bolts securing bulkhead to chassis and
tighten bolts to 45 Nm (33 lbf.ft).
3. Fit crush can.
4. Models with A/C: Fit A/C pipes.
5. Fit horn.
6. Fit battery and battery tray. Do not connect
7. Fit headlamp wiring and headlamp levelling
motors.
8. Fit repeater lamp.
LIGHTING, REPAIRS, Lamp - front
9. Fit headlamp.
LIGHTING, REPAIRS, Headlamp - up
10. Diesel models: Fit gearbox fluid cooler.
11. Models with A/C: Fit condensor.
12. Fit bumper assembly.
13. Connect leads/multiplug to alternator.
14. Connect battery leads, negative lead last.
M77 1741A
PANEL REPAIRS
77-2-26 REPAIRS
Headlamp mounting panel - LH
Remove
1. Disconnect both battery leads, negative lead
first.
2. Disconnect leads/multiplug from alternator.
3. Remove washer reservoir.
Reservoir - washer - up to 03MY.
4. Models with A/C: Remove condensor.
5. Diesel models: Remove gearbox fluid cooler.
6. Remove headlamp.
LIGHTING, REPAIRS, Headlamp - up
7. Remove repeater lamp.
LIGHTING, REPAIRS, Lamp - front
8. Release headlamp levelling motor and position
aside.
9. Release headlamp wiring and position aside.
10. Remove air filter assembly.
Td5, REPAIRS, Air filter assembly.
V8, REPAIRS, Air cleaner assembly.
11. Remove 2 earth leads from LH of front
bulkhead.
12. Release and remove A/C pipes.
13. Remove crush can.
14. Remove bonnet release cable.
15. Remove 2 bolts securing front bulkhead
assembly to chassis.
16. Remove centre brace.
Repair
1. Remove existing panel(s), prepare panel joint
faces and install new panel(s) in accordance
with Panel Replacement Procedure. Punch or
drill holes in new panel for plug welding as
shown.
Refit
1. Fit centre brace.
2. Fit 2 bolts securing bulkhead to chassis and
tighten bolts to 45 Nm (33 lbf.ft).
3. Fit bonnet release cable.
4. Fit crush can.
5. Models with A/C: Fit A/C pipes.
6. Fit 2 earth leads to LH of front bulkhead.
7. Fit air filter assembly.
Td5, REPAIRS, Air filter assembly.
V8, REPAIRS, Air cleaner assembly.
8. Fit battery tray.
9. Fit headlamp wiring and headlamp levelling
motors.
10. Fit repeater lamp.
Нет комментариевНе стесняйтесь поделиться с нами вашим ценным мнением.
Текст