Discovery 2. Manual — part 401

ENGINE - TD5

DESCRIPTION AND OPERATION

12-1-1

ENGINE - Td5

DESCRIPTION AND OPERATION

Td5 Engine

ENGINE - TD5

12-1-2

DESCRIPTION AND OPERATION

Cylinder block components

ENGINE - TD5

DESCRIPTION AND OPERATION

12-1-3

1 Oil dipstick tube
2 Screw – oil dipstick tube to camshaft carrier
3 Oil dipstick
4 2nd piston ring
5 Piston
6 Small-end bush
7 Connecting rod
8 Big-end bearing cap
9 Connecting rod bolt (2 off per connecting rod)

10 Top piston ring
11 Oil control ring
12 Circlips (2 off per gudgeon pin)
13 Gudgeon pin
14 Big-end bearing shells
15 Dowels – cylinder head (2 off)
16 Clutch housing shim plate
17 Crankshaft rear oil seal and housing
18 Screws – crankshaft seal housing to engine

block (5 off)

19 Bolts – clutch housing shim plate to engine

block (2 off)

20 Main oil gallery plug (rear)
21 Oil filter adaptor gasket
22 Oil filter adaptor thermostat
23 Oil filter adaptor assembly
24 Oil filter adaptor insert

25 Oil filter adaptor to cylinder block bolts (3 off)
26 Oil filter
27 Oil pressure switch
28 Oil cooler banjo bolts (2 off)
29 O-rings – oil cooler banjo bolts (2 off)
30 Oil cooler to cylinder block bolts (7 off)
31 Centrifuge assembly
32 Centrifuge to cylinder block bolts (3 off)
33 Centrifuge oil drain pipe
34 Oil drain pipe to sump gasket
35 Centrifuge to oil drain pipe gasket
36 Oil cooler plugs (3 off)
37 Oil cooler assembly
38 Oil cooler matrix 'O-rings' (2 off)
39 Oil cooler matrix
40 Oil cooler gasket
41 Coolant and PAS pump assembly bracket
42 Bracket bolts (5 off + 1 stud/nut)
43 Cylinder block
44 Dowels to timing block cover (2 off)
45 Oil gallery delivery plug
46 Cross drilling plug
47 Coolant jacket plug
48 Core plugs (3 off)

ENGINE - TD5

12-1-4

DESCRIPTION AND OPERATION

Crankshaft, sump and oil pump