Range Rover. Manual — part 82
BMW DIESEL
17
REPAIR
FUEL TANK, PUMP AND GAUGE SENDER UNIT
Service repair no - 19.55.01 - Fuel Tank
Service repair no - 19.45.08 - Fuel Pump
Service repair no - 88.25.32 - Fuel gauge Tank Unit
Remove
1. Disconnect battery negative lead.
2. Petrol Models Only: Depressurise fuel system.
See this section.
3. Remove contents of fuel tank into an approved
closed container.
4. Remove fuel filler neck.
See this section.
5. Raise vehicle on four post lift.
6. Position container beneath fuel filter to catch
spillage.
7. Petrol Models Only: Disconnect feed pipe from
fuel filter.
8. Diesel Models Only: Disconnect feed pipe at
connection, forward of fuel tank.
9. Disconnect return pipe, forward of tank.
10. Plug pipes and connections.
11. Support tank with jack.
12. Remove 3 nuts and 2 bolts securing tank cradle
to floor pan.
13. Lower tank by 150mm. Disconnect multiplug
from fuel tank unit.
19
FUEL SYSTEM
NEW RANGE ROVER
18
REPAIR
14. Lower tank assembly. Remove from jack.
Do not carry out further dismantling if
component is removed for access only.
Disassemble
15. Remove tank from cradle.
16. Slacken clip. Remove fill breather pipe from tank
unit.
17. Disconnect feed and return pipes from tank unit.
Remove each pipe from 2 fuel tank clips.
18. Remove tank unit retaining ring using
LRT-19-001. Remove assembly from tank.
WARNING: A quantity of fuel will be
retained in the unit, care must be taken to
avoid excessive spillage during removal.
19. Remove tank unit sealing rubber and discard.
Reassemble
20. Fit new sealing rubber.
21. Fit tank unit. Align location marks.
22. Fit retaining ring using LRT-19-001.
23. Connect fuel feed and return pipes to tank unit.
Tighten to
16 Nm (12 lbf.ft)
24. Secure pipes to fuel tank clips.
25. Position fill breather pipe to tank unit. Secure
with clip.
26. Position tank in cradle.
BMW DIESEL
19
REPAIR
Refit
27. Raise fuel tank assembly on jack until multiplug
can be connected to tank unit.
28. Raise tank. Align cradle mounting points. Secure
with nuts and bolts.
29. Remove plugs from pipes and connections.
30. Petrol Models Only: Using new ’O’ ring,
connect fuel spill return pipe. Tighten to
16 Nm
(12 lbf.ft)
31. Petrol Models Only: Using new ’O’ ring,
connect fuel feed pipe to filter. Tighten to
20 Nm
(15 lbf.ft)
32. Diesel Models Only: Connect fuel feed and
return pipes.
33. Lower vehicle.
34. Refit fuel filler neck.
See this section.
35. Refill fuel tank.
36. Reconnect battery negative lead.
MASS AIR FLOW (MAF) SENSOR - DIESEL WITH
EGR
Service repair no - 19.22.25
Remove
1. Disconnect multiplug from MAF sensor.
2. Slacken clip and disconnect intake hose from
MAF sensor.
3. Remove 2 bolts securing MAF sensor to air
cleaner.
4. Remove MAF sensor and collect ’O’ ring seal.
NOTE: Discard ’O’ ring seal.
Refit
5. Position new ’O’ ring seal to MAF sensor.
6. Engage MAF sensor to air cleaner and secure
with bolts. Tighten bolts to
10Nm (7 lbf.in).
7. Connect intake hose and secure with clip.
8. Connect multiplug to MAF sensor.
19
FUEL SYSTEM
NEW RANGE ROVER
20
REPAIR
DUCTING - AIR INTAKE - DIESEL WITH EGR
Service repair no - 19.10.27
Remove
1. Disconnect battery negative terminal.
2. Remove 4 bolts securing injector cover and
remove cover.
3. Slacken clip securing intake hose to intake
ducting and disconnect hose.
4. Release clip securing breather hose to intake
ducting.
5. Slacken clip securing intake duct to turbo duct.
6. Carefully release intake duct from clips on intake
manifold and camshaft cover.
CAUTION: Care must be taken to ensure
clips do not become damaged.
7. Disengage duct from breather hose and turbo
duct. Remove intake duct assembly.
Refit
8. Position intake duct. Engage turbo duct and
breather hose.
9. Carefully engage intake duct clips to camshaft
cover and inlet manifold locations.
CAUTION: Ensure that manifold clips are
correctly engaged before pushing duct
downwards or clips may be damaged.
10. Connect intake hose to intake duct.
11. Secure clips on intake turbo duct, intake hose
and breather hose.
12. Position injector cover and secure with bolts.
Tighten bolts to Tighten to
10 Nm (7 lbf.in).
13. Connect battery negative terminal.
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