Range Rover. Manual — part 140
R380 GEARBOX
5
REPAIR
46. Place gearbox on end. Position transfer box.
47. Engage transfer box to ring dowels. Secure to
gearbox with bolts. Tighten to
45 Nm (33 lbf.ft)
48. Place transmission on side. Fit lifting eyes.
49. Raise transmission to lift adaptor. Secure to
adaptor plate with bolts.
50. Detach hoist. Remove lifting eyes.
Refit
51. With assistance, depress clutch pedal. Align
clutch friction plate with either:
LRT-12-001 Petrol models or
LRT-12-123 Diesel models.
52. Release clutch pedal. Remove aligning tool.
53. Select gear to aid input shaft alignment.
54. Position transmission to engine. Engage input
shaft to friction plate splines.
CAUTION: Do not allow the weight of the
gearbox to be supported by the clutch.
55. Engage bell housing ring dowels. Secure
gearbox to bell housing with bolts. Tighten to
45 Nm (33 lbf.ft)
CAUTION: Ensure that gearbox is located
on both dowels, or transmission damage
may occur.
56. Select neutral.
57. Raise transmission. Support under brake drum
with transmission jack.
58. Remove transmission lift adaptor. Remove lift.
59. Untie breather and oil cooler pipes.
60. Remove plugs from pipes pipes and
connections.
61. Fit new ’O’ rings to oil cooler pipe adaptor.
Position adaptor to gearbox. Secure with bolts.
62. Fit new sealing washers to breather pipes.
Position pipes. Secure with banjo bolts.
63. Position harness bracket to gearbox and secure
with bolt.
64. Secure harness to clips.
65. Connect multiplugs to reverse and neutral
switches.
66. Connect multiplugs to high/low motor and output
shaft speed sensor.
67. Connect Lucar terminals to transfer box oil
temperature sensor.
68. Raise one wheel on each axle to allow rotation
of propeller shafts.
69. Position propeller shafts to transfer box flanges.
Align marks.
70. Secure shafts with nuts and bolts. Tighten to
48 Nm (35 lbf.ft)
71. Fit rear propeller shaft guard. Secure with bolts.
72. Route handbrake cable through grommet in
transmission tunnel.
73. Diesel Vehicles. Fit chassis cross member.
See CHASSIS AND BODY, Repair.
74. Fit exhaust front pipe.
See MANIFOLD AND
EXHAUST SYSTEM, Repair.
75. Refill gearbox and transfer box fluids.
See
LUBRICANTS, FLUIDS AND CAPACITIES,
Information.
76. Fit seal around gearbox remote housing to
transmission tunnel aperture.
77. Connect handbrake cable to lever. Secure with
clevis pin and clip.
78. Position gear lever. Secure with bolts. Tighten
to
25 Nm (18 lbf.ft)
79. Fit gaiter and ring. secure with nuts.
80. Fit centre console.
See CHASSIS AND BODY,
Repair.
81. Petrol Vehicles. Position radiator cooling fan
cowling. Secure with clips.
82. Reconnect battery negative lead.
37
MANUAL GEARBOX
NEW RANGE ROVER
6
REPAIR
OUTPUT SHAFT SEAL
Service repair no - 37.23.01
Remove
1. Disconnect battery negative lead.
2. Remove transfer box.
See TRANSFER BOX,
Repair.
3. Lever seal from extension housing.
CAUTION: Ensure seal location does not
become damaged.
Refit
4. Ensure mating faces are clean.
5. Lubricate seal lip with transmission oil.
6. Using LRT-37-014, fit seal to extension housing.
7. Fit transfer box.
See TRANSFER BOX, Repair.
8. Reconnect battery negative lead.
SELECTOR REMOTE HOUSING
Service repair no - 37.16.29
Remove
1. Raise vehicle on four post lift.
2. Disconnect battery negative lead.
3. Remove centre console.
See CHASSIS AND
BODY, Repair.
4. Remove 6 nuts securing gaiter ring. Remove
ring and gaiter.
5. Remove 2 bolts securing gear lever. Remove
lever.
R380 GEARBOX
7
REPAIR
6. Remove handbrake cable clevis pin.
7. Raise lift.
8. Support gearbox using transmission jack.
9. Remove exhaust front pipe.
See MANIFOLD
AND EXHAUST SYSTEM, Repair.
10. Diesel Vehicles. Remove chassis cross
member.
See CHASSIS AND BODY, Repair.
11. Release hand brake cable from grommet in
tunnel. Refit grommet to tunnel.
12. Remove 4 bolts securing propeller shaft guard.
Remove guard.
13. Disconnect 2 Lucars from transfer box oil
temperature sensor.
37
MANUAL GEARBOX
NEW RANGE ROVER
8
REPAIR
14. Disconnect multiplugs from High/Low motor and
output shaft speed sensor.
15. Release harness from 2 clips on transfer
gearbox brackets.
16. Lower gearbox for access.
CAUTION: Ensure engine does not foul
bulkhead.
17. Disconnect neutral switch multiplug.
18. Remove 4 bolts securing remote housing to
gearbox. Position harness bracket aside.
19. Remove selector remote housing from 2 location
dowels.
Refit
20. Ensure all mating faces are clean.
21. Apply a uniform bead of Hylogrip 2000 to sealing
face of remote housing as shown.
22. Position remote housing. Engage remote spigot
into selector yoke.
23. Engage housing to location dowels. Align
harness bracket.
24. Secure remote housing with bolts. Tighten to
25 Nm (18 lbf.ft)
25. Connect neutral switch multiplug.
26. Connect multiplugs to High/Low motor and
output shaft speed sensor.
27. Connect Lucars to transfer box fluid temperature
sensor.
28. Secure harness in clips.
29. Position propeller shaft guard. Secure with bolts.
30. Route hand brake cable through grommet in
transmission tunnel.
31. Fit exhaust front pipe.
See MANIFOLD AND
EXHAUST SYSTEM, Repair.
32. Diesel Vehicles. Fit chassis cross member.
See CHASSIS AND BODY, Repair.
33. Remove jack. Lower lift.
34. Connect handbrake cable to lever. Secure with
clevis pin and clip.
35. Fit seal around gearbox remote housing to
transmission tunnel aperture.
36. Position gear lever. Secure with bolts. Tighten
to
25 Nm (18 lbf.ft)
37. Fit gaiter and ring. Secure with nuts.
38. Fit centre console.
See CHASSIS AND BODY,
Repair.
39. Reconnect battery negative lead.
Нет комментариевНе стесняйтесь поделиться с нами вашим ценным мнением.
Текст