Range Rover. Manual — part 147
TRANSFER BOX
5
REPAIR
OUTPUT SHAFT OIL SEAL - REAR
Service repair no - 41.20.54
Remove
1. Raise vehicle on four post lift.
2. Disconnect battery negative lead.
3. Release handbrake.
4. Raise lift.
5. Remove 4 bolts securing propeller shaft guard to
floor pan. Remove guard.
6. Mark propeller shaft flange and brake drum to
aid assembly.
7. Remove 4 nuts securing propeller shaft flange to
brake drum. Release shaft. Tie aside.
8. Apply handbrake.
9. Remove screw securing brake drum to flange.
10. Remove nut and washer securing flange to
output shaft, discard nut.
11. Release handbrake. Slacken park brake drum
adjusting screw.
12. Remove park brake drum.
13. Using LRT-99-500 if necessary, withdraw flange
from transfer box. Collect sealing washer.
14. Remove dust shield.
15. Lever seal from location in casing.
41
TRANSFER BOX
NEW RANGE ROVER
6
REPAIR
CAUTION: Ensure seal location does not
become damaged.
Refit
16. Ensure mating faces are clean.
17. Lubricate seal lip with transmission fluid.
18. Fit seal using LRT-41-011.
19. Position dust shield.
20. Position flange. Fit sealing washer.
21. Fit flat washer and new Nyloc nut, finger tight.
22. Position brake drum. Secure to flange with
screw.
23. Adjust park brake shoes.
See BRAKES,
Adjustment.
24. Apply handbrake.
25. Tighten flange nut to
148 Nm. (109 lbf.ft)
26. Position propeller shaft flange on brake drum.
Align marks.
27. Secure propeller shaft with bolts. Tighten to
48 Nm. (35 lbf.ft)
28. Fit propeller shaft guard. Secure with bolts.
29. Replenish transfer box oil.
See LUBRICANTS,
FLUIDS AND CAPACITIES, Information.
30. Lower lift.
31. Reconnect battery negative lead.
TRANSFER BOX - UP TO 99MY
Service repair no - 41.20.25
Remove
1. Position vehicle on four post lift.
2. Disconnect battery negative lead.
3. Automatic Vehicles.Remove window switch
pack.
See ELECTRICAL, Repair.
Manual Vehicles:
4. Remove centre console.
See CHASSIS AND
BODY, Repair.
5. Remove 6 nuts securing gaiter ring. Remove
ring and gaiter.
6. Remove 2 bolts securing gear lever. Remove
lever.
All Vehicles:
7. Release handbrake.
8. Remove handbrake cable clevis pin.
TRANSFER BOX
7
REPAIR
9. Raise lift. Drain gearbox and transfer box oil.
See SECTION 10, Maintenance.
10. Support transmission with cross beam.
11. Remove exhaust front pipe.
See MANIFOLD
AND EXHAUST SYSTEM, Repair.
12. Diesel Vehicles. Remove chassis cross
member.
See CHASSIS AND BODY, Repair.
13. Release hand brake cable from grommet in
tunnel.
14. Remove 4 bolts securing rear propeller shaft
guard. Remove guard.
15. Mark flanges on propeller shafts and transfer
box to aid reassembly.
16. Raise one wheel on each axle to allow rotation
of propeller shafts.
17. Remove fixings securing shafts to transfer box.
Release shafts. Tie aside.
18. Automatic Vehicles.Disconnect gear selector
cable trunnion from gearbox lever. Remove 2
bolts securing selector cable abutment bracket
to gearbox. Place selector cable aside.
41
TRANSFER BOX
NEW RANGE ROVER
8
REPAIR
19. Lower gearbox for access.
20. Disconnect 2 Lucars from transfer box fluid
temperature sensor.
21. Disconnect multiplugs from High/Low motor and
output shaft speed sensor.
22. Release harness from 2 clips on transfer box
brackets.
23. Position adaptor plate LRT-99-012 to
transmission lift. Secure with bolts.
24. Raise transmission lift. Secure adaptor plate to
transfer gearbox.
25. Remove 6 bolts securing transfer box.
26. Adjusting tilt as necessary, release transfer box
from gearbox. Lower transmission lift.
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