Range Rover. Manual — part 36
BMW DIESEL
35
REPAIR
42. Fit protection sleeve LRT-12-104 on valve stem.
43. Fit new valve stem oil seal.
NOTE: Inlet valve stem oil seals are
coloured RED whilst exhaust valve stem
oil seals are coloured GREEN.
44. Press valve stem oil seal into position using tool
LRT-12-071, remove protection sleeve
LRT-12-104.
45. Fit valve spring seat, new valve spring and
spring cup.
46. Compress valve spring using tool LRT-12-034, fit
2 collets.
47. Remove protection sleeve LRT-12-101.
48. Repeat procedures for remaining valves.
49. Lubricate tappet bores and tappets with engine
oil, fit tappets to their original locations.
50. Fit cylinder head.
See this section.
51. Fit exhaust manifolds.
See MANIFOLD AND
EXHAUST SYSTEM, Repair.
52. Fit glow plugs.
See FUEL SYSTEM, Repair.
53. Fit injectors.
See FUEL SYSTEM, Repair.
54. Fit inlet manifolds.
See MANIFOLD AND
EXHAUST SYSTEM, Repair.
55. Fit camshaft.
See this section.
OIL COOLER
Service repair no - 12.60.68
Remove
1. Remove intercooler.
See FUEL SYSTEM,
Repair.
2. Remove 2 trim fixing studs securing LH deflector
panel. Remove panel.
3. Position container to catch oil spillage.
4. Disconnect oil cooler upper hose. Remove ’O’
ring and discard.
5. Plug hose and cooler.
6. Release left hand fog lamp breather tubes from
radiator bracket clips.
12
ENGINE
NEW RANGE ROVER
36
REPAIR
7. Remove 2 bolts securing oil cooler to radiator
bracket.
CAUTION: The RH side of the oil cooler
has a sliding mount which allows the
cooler to expand and contact with
changes in temperature. Incorrect tightening
torque of the RH fixing will lead to cooler damage.
8. Raise oil cooler for access.
9. Disconnect lower hose. Remove ’O’ ring and
discard.
10. Plug hose and cooler.
11. Remove oil cooler.
Refit
12. Position oil cooler. Remove plugs.
13. Using new ’O’ ring, connect lower hose to oil
cooler. Tighten to
30 Nm (22 lbf.ft).
14. Lower cooler to radiator bracket.
15. Apply Loctite 270 Stud Lock to threads of RH
fixing.
16. Assemble spacers to fixing and secure fixing to
radiator bracket, finger tight.
17. Engage slot in RH side of cooler to spacers.
18. RH fixing Tighten to
5 Nm (4 lbf.ft).
LH fixing Tighten to 25 Nm (19 lbf.ft).
19. Using new ’O’ ring, connect upper pipe to oil
cooler. Tighten to
30 Nm (22 lbf.ft)
20. Remove container.
21. Secure fog lamp breather tubes to radiator
bracket clips.
22. Fit deflector panel. Secure with studs.
23. Fit intercooler.
See FUEL SYSTEM, Repair.
24. Check engine oil level. Top-up if necessary.
BMW DIESEL
37
REPAIR
OIL FILTER - UP TO 1998MY
Service repair no - 12.60.02
Remove
1. Drain engine oil.
See SECTION 10,
Maintenance.
2. Position cloth beneath oil filter casing to catch
spillage.
3. Remove bolt securing cover to filter casing.
Collect ’O’ ring and discard .
4. Remove cap. Collect ’O’ ring and discard.
5. Remove filter element and discard.
NOTE: Oil in filter casing will run back into
sump once cover is removed.
Refit
6. Clean filter casing and cap.
7. Fit filter element.
8. Using new ’O’ rings, position cap. Secure with
bolt. Tighten to
33 Nm (24 lbf.ft)
9. Replenish engine oil.
See LUBRICANTS,
FLUIDS AND CAPACITIES, Information.
10. Start engine. Run at 2500 rev/min until oil
pressure warning light extinguishes.
NOTE: Oil pressure warning light will
extinguish after approximately 5 seconds.
11. Stop engine. Recheck oil level.
12
ENGINE
NEW RANGE ROVER
38
REPAIR
OIL FILTER 1998MY ONWARDS
Service repair no - 12.60.02
Remove
1. Drain engine oil.
See SECTION 10,
Maintenance.
2. Position cloth beneath oil filter casing to catch
spillage.
3. Using a socket wrench, carefully loosen cap and
allow oil to drain back into sump.
4. Remove cap and collect 3 ’O’ ring seals. Discard
seals.
5. Remove filter element and discard.
Refit
6. Clean filter casing and cap.
7. Fit filter element.
8. Lubricate new ’O’ ring seals using engine oil.
9. Fit cap and tighten to
25 Nm (18 lbf.ft)
10. Replenish engine oil.
See LUBRICANTS,
FLUIDS AND CAPACITIES, Information.
11. Start engine. Run at 2500 rev/min until oil
pressure warning light extinguishes.
NOTE: Oil pressure warning light will
extinguish after approximately 5 seconds.
12. Stop engine. Recheck oil level.
OIL PUMP
Service repair no - 12.60.26
Remove
1. Remove timing chains and sprockets.
See this
section.
2. Remove sump.
See this section.
3. Remove 3 bolts securing oil pick-up strainer to
oil pump and deflector plate.
4. Remove pick-up strainer. Collect gasket.
Нет комментариевНе стесняйтесь поделиться с нами вашим ценным мнением.
Текст