Range Rover. Manual — part 266
PANEL REPAIRS
9
REPAIR
OUTER REAR QUARTER PANEL
Remove
1. Disconnect both battery leads, negative lead
first.
2. Raise rear of vehicle.
WARNING: Support on safety stands.
3. Disconnect all ECUs.
4. Disconnect airbags and sensor system.
5. Disconnect alternator.
6. Remove tailgate - lower.
See CHASSIS AND
BODY, Repair.
7. Remove parcel tray support.
See CHASSIS
AND BODY, Repair.
8. Remove parcel tray support trim.
See CHASSIS
AND BODY, Repair.
9. Remove ’E’ post - exterior trim.
See CHASSIS
AND BODY, Repair.
10. Remove ’D’ and ’E’ post trims.
See CHASSIS
AND BODY, Repair.
11. Remove wheel arch liner - rear.
See CHASSIS
AND BODY, Repair.
12. Remove rear quarter light.
See CHASSIS AND
BODY, Repair.
13. Remove quarter panel rubbing strips.
See
CHASSIS AND BODY, Repair.
14. Remove rear bumper valance.
See CHASSIS
AND BODY, Repair.
15. Remove rear seat belt - left hand or right hand.
See CHASSIS AND BODY, Repair. See
CHASSIS AND BODY, Repair.
16. Remove sunroof drain tube - rear.
See
CHASSIS AND BODY, Repair.
Refit
17. Prepare and clean panel joint faces. Punch or
drill holes in new panel for plug welding as
shown. Apply structural adhesive at joint to outer
wheel arch.
See Corrosion protection.
WARNING: Remove ALL traces of
adhesive from joint to lower panel before
plug welding.
18. Reverse removal procedure.
19. Remove stands and lower vehicle.
77
PANEL REPAIRS
NEW RANGE ROVER
10
REPAIR
INNER REAR QUARTER PANEL
Remove
1. Disconnect both battery leads, negative lead
first.
2. Raise rear of vehicle.
WARNING: Support on safety stands.
3. Disconnect all ECUs.
4. Disconnect airbags and sensor system.
5. Disconnect alternator.
6. Remove tailgate - lower.
See CHASSIS AND
BODY, Repair.
7. Remove tailgate - upper.
See CHASSIS AND
BODY, Repair.
8. Remove parcel tray support and trim.
See
CHASSIS AND BODY, Repair.
9. Remove ’E’ post - exterior trim.
See CHASSIS
AND BODY, Repair.
10. Remove ’D’ and ’E’ post trims.
See CHASSIS
AND BODY, Repair.
11. Remove DSP amplifier.
See ELECTRICAL,
Repair.
12. Remove wheel arch liner - rear.
See CHASSIS
AND BODY, Repair.
13. Remove rear quarterlight.
See CHASSIS AND
BODY, Repair.
14. Remove appropriate rubbing strip.
See
CHASSIS AND BODY, Repair.
15. Remove rear bumper valance.
See CHASSIS
AND BODY, Repair.
16. Remove rear seat belt - left hand or right hand.
See CHASSIS AND BODY, Repair. See
CHASSIS AND BODY, Repair.
17. Remove sunroof drain tube - rear.
See
CHASSIS AND BODY, Repair.
Refit
NOTE: In this operation, the inner rear
quarter panel, outer quarter and rear
quarter repair panel are replaced in
combination .
18. Prepare and clean panel joint faces. Apply
structural adhesive at joint to floor at lower edge
of wheel arch.
See Corrosion protection.
Plug weld at joints to floor using holes left by spot
weld cutter. Cut inner rear quarter to form seam
welded butt joints with existing panel.
WARNING: Remove ALL traces of
adhesive from joint to floor inside vehicle
before plug welding.
19. Reverse removal procedure.
20. Remove stands and lower vehicle.
PANEL REPAIRS
11
REPAIR
REAR QUARTER REPAIR PANEL
Remove
1. Disconnect both battery leads, negative lead
first.
2. Raise rear of vehicle.
WARNING: Support on safety stands.
3. Disconnect all ECUs.
4. Disconnect airbags and sensor system.
5. Disconnect alternator.
6. Remove tailgate - lower.
See CHASSIS AND
BODY, Repair.
7. Remove tailgate - upper.
See CHASSIS AND
BODY, Repair.
8. Remove parcel tray support and trim.
See
CHASSIS AND BODY, Repair.
9. Remove ’E’ post - exterior trim.
See CHASSIS
AND BODY, Repair.
10. Remove ’D’ and ’E’ post trims.
See CHASSIS
AND BODY, Repair.
11. Remove wheel arch liner - rear.
See CHASSIS
AND BODY, Repair.
12. Remove rear quarterlight.
See CHASSIS AND
BODY, Repair.
13. Remove rear quarter rubbing strip.
See
CHASSIS AND BODY, Repair.
14. Remove rear bumper valance.
See CHASSIS
AND BODY, Repair.
15. Remove rear seat belt - left hand or right hand.
See CHASSIS AND BODY, Repair.
16. Remove sunroof drain tube - rear.
See
CHASSIS AND BODY, Repair.
Refit
NOTE: In this operation, the rear quarter
repair panel, outer quarter and rear quarter
repair panel are replaced in combination.
17. Cut new rear quarter repair panel to form MIG
welded butt joints with existing panels.
CAUTION: Do NOT cut into the inner
quarter during this operation.
18. Reverse removal procedure.
19. Remove stands and lower vehicle.
77
PANEL REPAIRS
NEW RANGE ROVER
12
REPAIR
LOAD FLOOR SIDE
Remove
1. Disconnect both battery leads, negative lead
first.
2. Raise rear of vehicle.
WARNING: Support on safety stands.
3. Disconnect all ECUs.
4. Disconnect airbags and sensor system.
5. Disconnect alternator.
6. Remove tailgate - lower.
See CHASSIS AND
BODY, Repair.
7. Remove rear bumper valance.
See CHASSIS
AND BODY, Repair.
Refit
8. Prepare and clean panel mating faces. Punch or
drill holes in new rear floor panel for plug welding
as shown. Plug weld also to spare wheel well
edges using holes left by spot weld cutter.
9. Reverse removal procedure.
10. Remove stands and lower vehicle.
REAR CROSSMEMBER PANEL
Remove
1. Disconnect both battery leads, negative lead
first.
2. Raise rear of vehicle.
WARNING: Support on safety stands.
3. Disconnect all ECUs.
4. Disconnect airbags and sensor system.
5. Disconnect alternator.
6. Remove tailgate - lower.
See CHASSIS AND
BODY, Repair.
7. Remove rear bumper valance.
See CHASSIS
AND BODY, Repair.
Refit
8. Prepare and clean panel joint faces. Punch or
drill holes in new rear crossmember panel for
plug welding as shown.
9. Reverse removal procedure.
10. Remove stands and lower vehicle.
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