Range Rover. Manual — part 136
33 - CLUTCH
CONTENTS
Page
REPAIR
HYDRAULIC SYSTEM BLEED
1
. . . . . . . . . . . . . . . . . . .
CLUTCH ASSEMBLY - V8
1
. . . . . . . . . . . . . . . . . . . . ...
CLUTCH ASSEMBLY - DIESEL
4
. . . . . . . . . . . . . . . . . . ..
MASTER CYLINDER
6
. . . . . . . . . . . . . . . . . . . . . . ...
SLAVE CYLINDER
7
. . . . . . . . . . . . . . . . . . . . . . . ...
SLAVE CYLINDER - FROM 97MY
8
. . . . . . . . . . . . . . . . . ..
CLUTCH
1
REPAIR
HYDRAULIC SYSTEM BLEED
Service repair no - 33.15.01
1. Top-up clutch master cylinder.
See
LUBRICANTS, FLUIDS AND CAPACITIES,
Information.
CAUTION: Do not allow brake fluid to
contact painted surfaces. Paint damage
will occur. If spilled, remove fluid. Wash
area with clean warm water.
2. Clean area around slave cylinder bleed screw.
3. Connect bleed tube to bleed screw. Immerse
free end of tube into container of brake fluid.
4. Hold clutch pedal down. Slacken bleed screw.
5. Release clutch pedal, allow it to return
unassisted. Depress pedal again.
CAUTION: Ensure master cylinder is
topped up at frequent intervals. Use only
fresh fluid.
6. Repeat procedure until fluid issuing from bleed
tube is free from air bubbles.
7. Tighten bleed screw. Remove bleed tube.
8. Top-up master cylinder.
CLUTCH ASSEMBLY - V8
Service repair no - 33.10.07
Remove
1. Remove gearbox assembly.
See MANUAL
GEARBOX, Repair.
2. Release push rod gaiter from clutch lever.
3. Remove 2 bolts securing clutch slave cylinder.
Tie cylinder aside.
4. Remove 9 bolts securing flywheel access cover
to clutch housing. Remove cover.
5. Remove 8 bolts securing clutch housing.
Disengage release lever from release bearing.
Remove clutch housing.
33
CLUTCH
NEW RANGE ROVER
2
REPAIR
6. If clutch cover is to be refitted, mark cover and
flywheel to aid re-assembly.
7. Restrain flywheel.
8. Working diagonally, sequentially slacken 6 bolts
securing clutch cover to flywheel. Remove bolts.
9. Remove cover assembly. Collect friction plate.
Check
10. Check linings of friction plate for excessive or
uneven wear, burning or contamination.
11. Check splines of friction plate for excessive
wear.
12. Check friction surface of cover for burning
distortion or scoring.
13. Check fingers of cover for cracks and distortion.
14. Check release bearing for smooth operation.
15. Renew components as necessary.
CAUTION: Bearing is packed with grease,
do not wash in solvent.
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