Frelander 2. Manual — part 395
Fuel Tank and Lines - I6 3.2L Petrol - Fuel Pump and Sender Unit Filter
Magnet
Removal and Installation
Removal
• NOTE: Removal steps in this procedure may contain installation details.
Refer to:
Fuel Pump and Sender Unit
(310-01A Fuel Tank and Lines -
I6 3.2L Petrol, Removal and Installation).
1.
2.
Installation
1.
CAUTION: Make sure that the component is installed fully
home to the fuel pump and sender unit.
To install, reverse the removal procedure.
1.
Fuel Tank and Lines - TD4 2.2L Diesel -
Capacities
Item
Capacity (liters/gallons)
Fuel tank
68.0/14.9
General Specification
Item
Specification
Fuel delivery module
PAG Module
Location
in the RH side of the tank
Maximum output @12.5 volts
160l/hr
Operating pressure
0.2 Bar
Fuel tank sender units
MAgnetic Passive Position Sensor (MAPPS)
Torque Specifications
Description
Nm
lb-ft
Degas nipple
15
11
Fuel filter brackets
25
18
Fuel filter cover nuts
9
7
Fuel filter to retaining bracket bolt
9
7
Fuel pressure pipe to block
10
7
Fuel pump bolts
22
16
Fuel tank bolts*
25
18
Fuel tank filler pipe brackets
10
7
* New nuts/bolts must be fitted
Fuel Tank and Lines - TD4 2.2L Diesel - Fuel Tank and Lines
Description and Operation
COMPONENT LOCATION
Item
Part Number
Description
1
-
Fuel tank filler cap and lanyard
2
-
Fuel tank filler pipe
3
-
Fuel tank support cradle
4
-
Fuel tank
5
-
Exhaust heat shield
6
-
Fuel line underfloor protection tray
7
-
Fuel return line
8
-
Fuel filter assembly
9
-
Fuel temperature sensor
10
-
Fuel supply line
11
-
Fuel delivery module
12
-
Hose - fuel tank breather
OVERVIEW
The TD4 diesel fuel system incorporates a low and high-pressure (HP) circuit to provide the engine with sufficient fuel for
all operating conditions. The low-pressure (LP) system comprises:
Molded plastic saddle-type fuel tank
Fuel delivery module (with integral in-tank pump)
Fuel level sensors
Fuel supply and return lines
Fuel filter assembly.
• NOTE: Fuel is drawn from the fuel tank by the engine mounted lift pump. The in-tank pump does not deliver fuel to the
engine, and only delivers fuel through the 2 jet pumps to maintain fuel in the fuel delivery pot.
The HP system features a Bosch Generation 3 common rail injection system.
For additional information, refer to:
Fuel Charging and Controls
(303-04B Fuel Charging and Controls - TD4 2.2L Diesel,
Description and Operation).
FUEL TANK CONSTRUCTION
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