Frelander 2. Manual — part 399
Fuel Tank and Lines - TD4 2.2L Diesel - Fuel Tank
Removal and Installation
Special Tool(s)
310-123
Locking Ring, Fuel Tank
General Equipment
Powertrain Jack
Removal
• W ARNINGS:
Fuel may still be present in the fuel tank after draining.
Avoid flames, sparks or lighted substances.
• CAUTIONS:
Extreme cleanliness must be exercised when handling these components.
Make sure that all openings are sealed. Use new blanking caps.
• NOTE: Some variation in the illustrations may occur, but the essential information is always correct.
All vehicles
Disconnect the battery ground cable.
Refer to:
Specifications
(414-00 Battery and Charging System -
General Information, Specifications).
1.
Drain the fuel tank.
Refer to:
Fuel Tank Draining
(310-00 Fuel System - General
Information, General Procedures).
2.
Remove the coin tray.
3.
Release the adjusting nut and disconnect the parking
brake cables from the compensator.
4.
Fold the RH rear seat cushion forwards.
5.
Release the carpet and remove the grommet.
6.
Vehicles with fuel fired heater
7. CAUTIONS:
Extreme cleanliness must be exercised when
handling these components.
Make sure that all openings are sealed. Use new
blanking caps.
7.
All vehicles
Disconnect the electrical connector and the breather
hose.
8.
9.
WARNING: Do not work on or under a vehicle supported only
by a jack. Always support the vehicle on safety stands.
Raise and support the vehicle.
9.
Remove the exhaust system.
Refer to:
Exhaust System
(309-00A Exhaust System - I6 3.2L Petrol,
Removal and Installation).
10.
11.
12.
W ARNING: Do not lever the driveshaft joints
to release from the power transfer unit or the rear
differential flanges.
• CAUTIONS:
Make sure that the driveshaft is supported with
suitable retaining straps.
Make sure that new bolts are installed.
Torque: 40 Nm
12.
13. NOTE: All vehicles built up to VIN 180237, and all
TD4 Automatics built from VIN 180238
Torque: 25 Nm
13.
14. NOTE: All vehicles.
• NOTE: This step requires the aid of another
technician.
Torque: 25 Nm
14.
15. CAUTIONS:
Make sure that the centre driveshaft joint is
compressed. Failure to follow this instruction may
result in damage to the component.
To avoid damage to the joint or gaiter, do not
allow the driveshaft to hang.
• NOTE: This step requires the aid of another
technician.
Compress the propshaft centre joint.
Tie the propshaft to the right hand side of the
vehicle.
15.
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