Frelander 2. Manual — part 498
Secure the 3 ground cables to the vehicle body.
Torque: 10 Nm
25.
Secure the harness to the vehicle body.
26.
Connect the the bonnet lock electrical connector
27.
Install the RH secondary bulkhead mounting bracket.
Torque: 10 Nm
28.
Install the inner plenum plate and secure the electrical connector to
the plate.
29.
Connect the heated screen RH electrical connector.
30.
Install the auxiliary coolant pump and connect the feed hose.
Torque: 10 Nm
31.
Install the FFB heater coolant feed and return pipes.
32.
Connect the FFB heater coolant feed and return hoses to the pipes.
33.
Connect the A/C pressure switch and the BBUS electrical connectors.
Also secure the harness to the vehicle body.
34.
Secure the engine compartment harness to the vehicle bulkhead.
35.
Secure the harness tray to the LHS of the vehicle bulkhead.
36.
Connect the LH heated screen electrical connector and secure the
harness to the vehicle body.
37.
Feed the harness into the LH wheel arch and secure the grommet.
38.
Install the ABS modulator bracket.
Torque: 25 Nm
39.
Install the LH side repeater lamp and secure the clips to the vehicle
body.
40.
Connect the rear washer pipe.
41.
Connect the ABS sensor electrical connector and secure the harness
to the vehicle body.
42.
Connect the two electrical connectors to the CJB.
43.
Connect the main engine compartment harness to the instrument
panel harness and close the cover.
44.
Connect the main engine compartment harness to the headlamp
levelling ECU.
45. Connect the 3 floor harness electrical connections.
46.
Install the fuse cover and refit the sound deadening sheet.
47.
Install the LH fender splash shield.
Torque: 6 Nm
48.
Install the glove compartment lid.
Refer to:
Glove Compartment
(501-12 Instrument Panel and
Console, Removal and Installation).
49.
Install the engine upper support insulator.
Refer to:
Engine Upper Support Insulator
(303-01A Engine - I6 3.2L
Petrol, Removal and Installation).
50.
Install both headlamps.
Refer to:
Headlamp Assembly
(417-01 Exterior Lighting, Removal
and Installation).
51.
Install the fuel fired booster heater.
Refer to:
Fuel Fired Booster Heater
(412-02B Auxiliary Climate
Control, Removal and Installation).
52.
Install the ABS module.
Refer to:
Anti-Lock Brake System (ABS) Module
(206-09A Anti-Lock
Control, Removal and Installation).
53.
Install the brake booster.
Refer to:
Brake Booster
(206-07 Power Brake Actuation, Removal
and Installation).
54.
Install the secondary bulkhead center panel.
Refer to:
Secondary Bulkhead Center Panel - TD4 2.2L Diesel
(501-02 Front End Body Panels, Removal and Installation).
55.
Install the air cleaner housing.
Refer to:
Air Cleaner
(303-12A Intake Air Distribution and Filtering -
I6 3.2L Petrol, Removal and Installation).
56.
Install the bumper armature.
Refer to:
Front Bumper
(501-19 Bumpers, Removal and Installation).
57.
Module Communications Network - Battery Junction Box (BJB)I6 3.2L
Petrol
Removal and Installation
Removal
Remove the bumper armature.
Refer to:
Front Bumper
(501-19 Bumpers, Removal and Installation).
1.
Remove the air cleaner housing.
Refer to:
Air Cleaner
(303-12A Intake Air Distribution and Filtering -
I6 3.2L Petrol, Removal and Installation).
2.
Remove the secondary bulkhead center panel.
Refer to:
Secondary Bulkhead Center Panel - I6 3.2L Petrol
(501-02
Front End Body Panels, Removal and Installation).
3.
Remove the brake booster.
Refer to:
Brake Booster
(206-07 Power Brake Actuation, Removal
and Installation).
4.
Remove the ABS module.
Refer to:
Anti-Lock Brake System (ABS) Module
(206-09A Anti-Lock
Control, Removal and Installation).
5.
Remove both headlamps.
Refer to:
Headlamp Assembly
(417-01 Exterior Lighting, Removal
and Installation).
6.
Remove the engine upper support insulator.
Refer to:
Engine Upper Support Insulator
(303-01A Engine - I6 3.2L
Petrol, Removal and Installation).
7.
Remove the glove compartment lid.
Refer to:
Glove Compartment
(501-12 Instrument Panel and
Console, Removal and Installation).
8.
9. NOTE: RHD illustration shown, LHD is similar.
Remove both front fender splash shields.
9.
10.
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