Frelander 2. Manual — part 169

Refer to:

Engine Mount RH

(303-01A Engine - I6 3.2L Petrol,

Removal and Installation).

Remove the timing cover.

Refer to:

Timing Cover

(303-01A Engine - I6 3.2L Petrol, Removal

and Installation).

5.

Position and lock the crankshaft.

Special Tool(s):

303-1219

6.

To depress the chain tensioner piston and lock it
in position with a 2mm, or less, diameter pin.
Apply an even pressure in a counter clockwise
direction.
Lift the piston ratchet clip.
Install a pin with 2mm, or less, diameter.

7.

8. CAUTIONS:

Mark the components to aid installation.

Extreme cleanliness must be exercised when

handling this component.

Remove the timing chain tensioner.

8.

Remove and discard the camshaft bore plugs.

9.

Install the camshaft alignment special tool.

Special Tool(s):

303-1223

10.

Using the special tool, lock the camshaft drive sprockets.

Special Tool(s):

303-1225

,

303-1226

11.

Remove and discard the 2 camshaft sprockets bolts

12.

Remove the sprockets and the chain.

13.

Installation

Install the chain and the sprockets.

1.

2. CAUTIONS:

Do not tighten the camshaft sprocket bolts at this stage.

Make sure that new bolts are installed.

Install the sprocket retaining Torx bolts to the camshafts.

2.

3. CAUTIONS:

Make sure that the area around the component is clean and

free of foreign material.

Extreme cleanliness must be exercised when handling these

components.

Install the timing chain tensioner.

Torque: 10 Nm

3.

Release the chain tensioner

4.

Using the special tool, lock the camshaft drive sprockets.

Special Tool(s):

303-1225

,

303-1226

5.

Tighten the exhaust camshaft drive sprocket.

6.

Stage 1:
Stage 2:

Torque:

75 Nm
90°

Tighten the inlet camshaft drive sprocket.

Torque: 110 Nm

7.

Remove the camshaft alignment special tool.

8.

9. CAUTIONS:

Make sure that the area around the component is clean and

free of foreign material.

The plugs must be installed dry.

Install new camshaft bore plugs.

9.

Remove the crankshaft locking tool.

10.

Install the crankshaft front oil seal.

Refer to:

Engine Front Seal

(303-01A Engine - I6 3.2L Petrol,

Removal and Installation).

11.

Install the timing cover.

Refer to:

Timing Cover

(303-01A Engine - I6 3.2L Petrol, Removal

and Installation).

12.

Install the RH engine mount.

Refer to:

Engine Mount RH

(303-01A Engine - I6 3.2L Petrol,

Removal and Installation).

13.

Connect the battery ground cable and install the cover.

Refer to:

Specifications

(414-00 Battery and Charging System -

General Information, Specifications).

14.