Frelander 2. Manual — part 105
Fill the brake fluid reservoir to the MAX mark.
6.
Install the bleed tube to the brake caliper bleed screw and immerse
the free end of the bleed tube in a bleed jar containing a small
quantity of approved brake fluid.
7.
Starting at the brake caliper furthest away from
the brake master cylinder, loosen the bleed
screw by one-half to three-quarters of a turn.
8.
9.
CAUTION: The brake fluid reservoir must remain full with
new, clean brake fluid at all times during bleeding.
W ith assistance, depress the brake pedal steadily through its full
stroke and allow it to return to the rest position. Repeat the
procedure until brake fluid, clean and air-free flows into the bleed
jar.
9.
W hen brake fluid, clean and air-free flows into the bleed jar, depress
and hold the brake pedal down.
10.
11.
CAUTION: Make sure the bleed screw cap is installed after
bleeding. This will prevent corrosion to the bleed screw.
W ith the brake pedal fully depressed, tighten the bleed screw.
Torque: 10 Nm
11.
Fill the brake fluid reservoir to the MAX mark.
12.
13.
WARNING: Braking efficiency may be seriously impaired if
an incorrect bleed sequence is used.
Repeat the brake bleeding procedure for each brake caliper,
following the above sequence.
13.
Fill the brake fluid reservoir to the MAX mark.
14.
Apply the brakes and check for leaks.
15.
Install the brake fluid reservoir cap.
16.
Install the fluid reservoir access panel.
17.
Front Disc Brake -
General Specification
Item
Specification
Front disc
Ventilated
Front disc diameter:
3.2 Petrol
316 mm (12.4 in)
2.2 Diesel
300 mm (11.8 in)
Front disc thickness new (All engines)
28 mm (1.10 in)
Service limit (All engines)
26 mm (1.024 in)
Maximum disc run-out - disc installed
0.080 mm (0.003 in)
Pad minimum thickness
2 mm (0.078 in)
Piston diameter
60 mm (2.362 in)
Torque Specifications
Description
Nm
lb-ft
Brake caliper bleed screw
8
6
Brake caliper mounting plate to wheel knuckle bolts*
200
148
Brake caliper guide pin bolts
28
21
Brake disc dust shield bolts
10
7
Brake disc Torx screw
35
26
Brake flexi hose union to caliper
32
24
Brake hose retaining bracket to damper bolt
22
16
* New nuts/bolts must be fitted
Front Disc Brake - Front Disc Brake
Description and Operation
COMPONENT LOCATION
• NOTE: i6 gasoline front disc brake shown; TD4 diesel front disc brake similar.
Item
Part Number
Description
1
-
Anti-lock Brake System (ABS) sensor cable
2
-
ABS sensor retaining screw
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