Frelander 2. Manual — part 206

"Make sure that a new component is installed. "

Make sure that the mating faces are clean and free of foreign

material.

Install the EGR pipe.

Torque: 10 Nm

Attach the spill return line.

11.

Connect and secure the fuel injector wiring harness electrical
connectors.

Torque: 10 Nm

12.

Install the breather line.

13.

Install the fuel filter.

Refer to:

Fuel Filter

(310-01B Fuel Tank and Lines - TD4 2.2L Diesel,

Removal and Installation).

14.

Connect the battery ground cable.

Refer to:

Specifications

(414-00 Battery and Charging System -

General Information, Specifications).

15.

Engine - TD4 2.2L Diesel - Crankshaft Pulley

Removal and Installation

Special Tool(s)

303-1270
Timing Pin, Crankshaft

303-1272
Locking Tool, Flywheel

303-1277
Timing Pin, Camshaft

Removal

• NOTE: Removal steps in this procedure may contain installation details.

Remove the cover and disconnect the battery ground cable.

Refer to:

Specifications

(414-00 Battery and Charging System -

General Information, Specifications).

1.

2.

WARNING: Make sure to support the vehicle with axle

stands.

Raise and support the vehicle.

2.

Remove the starter motor.

Refer to:

Starter Motor

(303-06B Starting System - TD4 2.2L Diesel,

Removal and Installation).

3.

Remove the accessory drive belt.

Refer to:

Accessory Drive Belt

(303-05B Accessory Drive - TD4 2.2L

Diesel, Removal and Installation).

4.

Remove the front wheel.

Refer to:

Wheel and Tire

(204-04 W heels and Tires, Removal and

Installation).

5.

6.

Remove the grommet.
Install the camshaft timing tool.

Special Tool(s):

303-1277

7.

Install the crankshaft timing tool.

Special Tool(s):

303-1270

8.

Install the crankshaft locking tool.

Special Tool(s):

303-1272

9.

Stage 1:
Stage 2:

10.

CAUTION: Make sure that a new crankshaft

pulley bolt is installed.

Torque:

70 Nm
82°

10.

Installation

1.

CAUTION: Make sure that the mating faces are clean and

free of foreign material.

To install, reverse the removal procedure.

1.