Frelander 2. Manual — part 338
8. CAUTIONS:
Make sure that the area around the component is
clean and free of foreign material.
Install new o-ring seals
Connect the transmission fluid cooler lines.
Torque: 10 Nm
8.
Install the turbocharger outlet pipe.
9.
Install the alignment tool to the front subframe.
10.
Stage 1:
Stage 2:
Stage 1:
Stage 2:
11.
CAUTION: Make sure that new subframe bolts
are installed.
• NOTE: Install but do not fully tighten the front
subframe mounting bolts.
Install the front subframe.
Torque:
Support bracket bolts 25 Nm
Subframe bolts
140 Nm
240°
11.
12.
CAUTION: Make sure that new bolts are
installed.
• NOTE: Install but do not fully tighten the rear
subframe mounting bolts.
Install the subframe cross-brace.
Torque:
Cross brace bolts 45 Nm
Subframe bolts
140 Nm
240°
12.
Install the fuel line.
13.
Secure the downpipe catalytic converter.
14.
Connect the steering gear pressure lines.
Torque: 25 Nm
15.
Secure the power steering lines.
16.
Install the lower support insulator.
Torque: 110 Nm
17.
18.
WARNING: Make sure that a new lower arm
ball joint nut is installed.
CAUTION: Make sure that the ball joint ball does
not rotate.
Install the lower arm ball joint
Torque: 110 Nm
18.
19.
WARNING: Make sure that new nuts are
installed.
Connect the tie-rod end ball joints.
Torque: 80 Nm
19.
20.
WARNING: Make sure that new nuts are
installed.
CAUTION: Make sure that the ball joint ball does
not rotate.
Connect both front stabilizer bar links to the stabilizer
bar.
Torque: 55 Nm
20.
21. NOTE: RH illustration shown, LH is similar.
Install the LH fender splash shield extension panel.
21.
Install the front wheels and tires.
Refer to:
Wheel and Tire
(204-04 W heels and Tires, Removal and
Installation).
22.
Install the towing eye cover.
Torque:
Bumper cover securing bolts 10 Nm
23. Secure and connect the selector lever cable.
24.
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