Frelander 2. Manual — part 562
shake out the crystals and fit the cartridge to the applicator
gun.
Modify the nozzle to achieve a bead section in the shape of a
right angle triangle with a base of 8 mm and a vertical height
of 12 mm.
Apply a continuous bead of sealant to the glass.
6.
W ith assistance, install the window glass.
Lightly press the window glass to seat the sealer.
Secure the rear quarter window glass in position using tape.
7.
Test the sealer for leaks, apply additional sealer if necessary. If
water is used, allow sealer to dry before testing. Spray water around
the glass and check for leaks. Mark any area that leaks. Dry the
glass and sealer then apply additional sealer.
8.
Connect the heated rear window electrical connectors.
9.
Install the rear window wiper motor.
Refer to:
Rear W indow W iper Motor
(501-16 Wipers and W ashers,
Removal and Installation).
10.
Glass, Frames and Mechanisms - Windshield Glass
Removal and Installation
Removal
Remove the interior mirror.
Refer to:
Interior Rear View Mirror
(501-09 Rear View Mirrors,
Removal and Installation).
1.
Remove the A-pillar trim panels.
Refer to:
A-Pillar Trim Panel
(501-05 Interior Trim and
Ornamentation, Removal and Installation).
2.
Remove the plenum chamber panel.
Refer to:
Plenum Chamber
(412-01 Climate Control, Removal and
Installation).
3.
Disconnect the heated front screen electrical connectors, if installed.
4.
Feed the glazing cutting wire around the
windshield under the waist seal.
Pull glazing wire through windshield sealant to
the inside of the vehicle.
5.
6.
WARNING: Wear safety goggles and protective gloves.
CAUTION: Protect the surrounding paintwork to avoid damage.
From inside the vehicle, cut the windshield sealant using the glazing
cutting wire.
6.
Installation
Apply etch primer to any bare metal.
1.
Apply primer over the etch primer.
2.
Apply glass primer to the sealant face on the windshield glass and
allow to cure.
3.
Apply activator over the old sealant on the windshield glass and
allow to cure.
4.
Fit a pre-cut nozzle to the sealer cartridge, remove the lid,
shake out the crystals and fit the cartridge to the applicator
gun.
Modify the nozzle to achieve a bead section in the shape of a
right angle triangle with a base of 8 mm and a vertical height
of 12 mm.
5.
Apply a continuous bead of sealant to the
windshield glass.
6.
CAUTION: Make sure the heated front screen foil electrical connectors are tucked underneath the body plenum panel.
This will avoid contact with the windscreen wiper arm linkage.
W ith assistance, install the window glass.
Lightly press the window glass to seat the sealer.
Secure the windshield glass in position using tape.
Connect the heated front screen electrical connectors, if
installed.
7.
Test the sealer for leaks, apply additional sealer if necessary.
If water is used, allow sealer to dry before testing. Spray
water around the glass and check for leaks. Mark any area
that leaks. Dry the glass and sealer then apply additional
sealer.
8.
Install the plenum chamber panel.
Refer to:
Plenum Chamber
(412-01 Climate Control, Removal and
Installation).
9.
Install the A-pillar trim panels.
Refer to:
A-Pillar Trim Panel
(501-05 Interior Trim and
Ornamentation, Removal and Installation).
10.
Install the interior mirror.
Refer to:
Interior Rear View Mirror
(501-09 Rear View Mirrors,
Removal and Installation).
11.
Glass, Frames and Mechanisms - Front Door Window Regulator and Motor
Removal and Installation
Special Tool(s)
501-114
Release Lever, Door Glass
Removal
• NOTE: If possible, lower the window glass by approximately one third of its travel.
Disconnect the battery ground cable.
Refer to:
Specifications
(414-00 Battery and Charging System -
General Information, Specifications).
1.
Remove the front door speaker.
Refer to:
Front Door Speaker
(415-01 Information and Entertainment
System, Removal and Installation).
2.
Carefully remove the outer waist seal.
3.
Release the door window glass from the window lift
mechanism. Raise the glass and secure it to the top of
the door frame.
Special Tool(s):
501-114
4.
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