Frelander 2. Manual — part 373
Transfer Case - Transfer Case
Diagnosis and Testing
Principles of Operation
For additional information.
REFER to:
Manual Transaxle and Clutch
(308-00 Manual Transmission/Transaxle and Clutch - General Information,
Diagnosis and Testing).
Transfer Case - Transfer Case Fluid Level Check
General Procedures
CAUTION: The fluid filler plug is not a fluid level plug.
1.
WARNING: Make sure to support the vehicle with axle
stands.
Raise the vehicle on a lift.
1.
Remove the engine undershield.
Refer to:
Engine Undershield
(501-02 Front End Body Panels,
Removal and Installation).
2.
3.
CAUTION: Make sure that the area around the
component is clean and free of foreign material.
3.
4.
CAUTION: The fluid filler plug is not a fluid level plug.
Top-up the transfer case with recommended fluid, until the fluid is
level with bottom of filler plug hole. Remove 120 ml for correct fluid
capacity as shown in Specification section.
Refer to:
Specifications
(308-07B Transfer Case, Specifications).
4.
5.
CAUTION: Replace the washer.
Install the fluid filler plug.
Torque: 35 Nm
5.
Install the engine undershield.
Refer to:
Engine Undershield
(501-02 Front End Body Panels,
Removal and Installation).
6.
Transfer Case - Power Transfer UnitI6 3.2L Petrol
Removal and Installation
Removal
• NOTE: Removal steps in this procedure may contain installation details.
1.
WARNING: Do not work on or under a vehicle supported only
by a jack. Always support the vehicle on safety stands.
Raise and support the vehicle.
1.
Refer to:
Driveshaft - Vehicles W ithout: Diesel Particulate Filter
(DPF)
(205-01 Driveshaft, Removal and Installation).
2.
Refer to:
Catalytic Converter
(309-00A Exhaust System - I6 3.2L
Petrol, Removal and Installation).
3.
Refer to:
Front Halfshaft RH
(205-04 Front Drive Halfshafts, Removal
and Installation).
4.
Torque: 65 Nm
5.
6.
7. NOTE: This step requires the aid of another
technician.
Torque: 60 Nm
7.
Torque: 10 Nm
8.
Installation
To install, reverse the removal procedure.
1.
2.
CAUTION: Make sure that the component is
clean, free of foreign material and lubricant.
• NOTE: Apply the required quantity of grease the
correct specification.
Refer to:
Specifications
(308-07B Transfer Case,
Specifications).
2.
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