Frelander 2. Manual — part 241

14.

15. NOTE: Remove and discard the O-ring seal.

15.

16. NOTE: Discard the gasket.

16.

Installation

Install the engine coolant temperature (ECT) sensor.

1.

2. CAUTIONS:

Make sure that the gaskets are correctly located.

Make sure that the mating faces are clean and free of foreign

material.

• NOTE: Install a new gasket.

2.

Install the thermostat housing.
Connect the engine coolant tempreture (ECT) sensor
electrical connector.

Secure the coolant manifold to thermostat housing pipe.

Torque: 8 Nm

3.

Install the studs.

Torque: 7 Nm

4.

Secure the thermostat housing.

Torque: 8 Nm

5.

Connect the heater outlet pipe.

6.

Secure the wiring harness support bracket.

Torque: 8 Nm

7.

Connect the coolant hoses to the thermostat housing.

8.

Install the engine cover.

Refer to:

Engine Cover - TD4 2.2L Diesel

(501-05 Interior Trim and

Ornamentation, Removal and Installation).

9.

Install the air cleaner assembly.

Refer to:

Air Cleaner

(303-12A Intake Air Distribution and Filtering -

I6 3.2L Petrol, Removal and Installation).

10.

Connect the battery ground cable.

Refer to:

Specifications

(414-00 Battery and Charging System -

General Information, Specifications).

11.

Refill and bleed the cooling system.

Refer to:

Cooling System Draining, Filling and Bleeding

(303-03B

Engine Cooling - TD4 2.2L Diesel, General Procedures).

12.

Engine Cooling - TD4 2.2L Diesel - Coolant Pump

Removal and Installation

Removal

CAUTION: The crankshaft or camshafts must not be rotated while the timing belt is removed.

• NOTE: Removal steps in this procedure may contain installation details.

Remove the cover and disconnect the battery ground cable.

Refer to:

Specifications

(414-00 Battery and Charging System -

General Information, Specifications).

1.

2.

WARNING: Make sure to support the vehicle with axle

stands.

Raise and support the vehicle.

2.

Drain the coolant.

Refer to:

Cooling System Draining, Filling and Bleeding

(303-03B

Engine Cooling - TD4 2.2L Diesel, General Procedures).

3.

Remove and discard the timing belt.

Refer to:

Timing Belt

(303-01B Engine - TD4 2.2L Diesel, Removal

and Installation).

4.

5.

CAUTION: Note the fitted position of the

component prior to removal.

• NOTE: Make sure that the component is clean, free of
foreign material and lubricant.

• NOTE: Install a new gasket.

Torque: 17 Nm

5.

Installation

To install, reverse the removal procedure.

1.

Engine Cooling - TD4 2.2L Diesel - Radiator

Removal and Installation

Removal

All vehicles

1.

WARNING: Make sure to support the vehicle with axle

stands.

Raise and support the vehicle.

1.

Remove the cooling fan motor and shroud.

Refer to:

Cooling Fan

(303-03B Engine Cooling - TD4 2.2L Diesel,

Removal and Installation).

2.

Remove the bumper armature.

Refer to:

Front Bumper

(501-19 Bumpers, Removal and Installation).

3.

Remove the charge air cooler.

Refer to:

Charge Air Cooler

(303-12B Intake Air Distribution and

Filtering - TD4 2.2L Diesel, Removal and Installation).

4.

5.