Frelander 2. Manual — part 83

Rear Drive Axle/Differential - Active On-Demand Coupling Module

Removal and Installation

Removal

• NOTE: If installing a new active on-demand coupling module the sensor and throttle valve must also be installed.

1.

WARNING: Make sure to support the vehicle with axle

stands.

Raise the vehicle on a lift.

1.

Disconnect the electrical connectors.

2.

3.

CAUTION: Make sure that the area around the

component is clean and free of foreign material.

Position a container to collect the fluid spillage.
Remove and discard the gasket.

3.

Using a suitable tool, remove the throttle valve.

4.

Using a suitable tool, remove the active on
demand coupling sensor.

5.

Installation

Install the new gasket.

1.

Install the cupped washer to the sensor with the
convex side against the sensor.

2.

3. CAUTIONS:

The throttle valve and sensor must be installed

to the active on-demand coupling module before the
assembly is installed to the active on-demand coupling.
Failure to follow this instruction may result in damage
to the vehicle.

Make sure the component is aligned as shown.

Install the sensor and washer assembly.

3.

Install the new throttle valve.

4.

5. NOTE: Lubricate the O-ring seal.

Install the active on-demand coupling module.

Torque: 6 Nm

5.

Connect the electrical connectors.

6.