Frelander 2. Manual — part 662
Rear End Sheet Metal Repairs - Rear Side Member Closing Panel
Removal and Installation
Removal
• NOTE: The rear side member closing panel is serviced as a separate weld-on panel.
• NOTE: The panel is serviced less its weld studs.
• NOTE: It is necessary to remove the spare wheel well to allow access to the rear side member closing panel.
1. The rear side member closing panel is replaced in conjunction
with:
Rear bumper cover
Rear bumper armature
Back panel
Rear bumper mounting
Inner back panel assembly
Rear side member section
Spare wheel well
Fuel tank
Rear subframe and suspension assembly
2. For additional information relating to this repair procedure
please see the following:
For additional information, refer to:
Body and Frame
(501-26
Body Repairs - Vehicle Specific Information and Tolerance
Checks, Description and Operation) /
Standard Workshop Practices
(100-00 General Information,
Description and Operation).
3. Remove the rear side member section.
For additional information, refer to:
Rear Side Member Section
(501-30 Rear End Sheet Metal Repairs, Removal and
Installation).
4. Remove the rear subframe / suspension as an assembly.
For additional information, refer to:
Rear Subframe
(502-00
Uni-Body, Subframe and Mounting System, Removal and
Installation).
5. Remove the fuel tank.
For additional information, refer to:
Fuel Tank
(310-01A Fuel
Tank and Lines - I6 3.2L Petrol, Removal and Installation).
6. Mill out the spot welds.
7. Separate the joints and remove the old panel.
Installation
1. Prepare the old and new panel joint surfaces.
2. Drill hole in the new panel ready for MIG plug welding.
3. Offer up the new panel and clamp into position. Check
alignment, if correct, proceed to next step, if not, rectify and
recheck before proceeding.
4. Remove the new panel.
5. Apply adhesive to the areas illustrated.
6. Offer up the new panel and clamp into position.
7. Spot weld.
8. MIG plug weld.
9. Install weld studs.
10. Dress all welded joints.
11. The installation of associated panels and mechanical
components is the reverse of removal.
Rear End Sheet Metal Repairs - Spare Wheel Well
Removal and Installation
Removal
• NOTE: The spare wheel well is serviced as a separate weld on panel, it includes the spare wheel retaining bracket but
not the crossmember.
• NOTE: The panel is serviced less its weld studs
1. The spare wheel well is replaced in conjunction with:
Rear bumper cover
Rear bumper
Back panel
Back panel assembly
Fuel tank
Rear subframe and suspension assembly
2. For additional information relating to this repair procedure
please see the following:
For additional information, refer to:
Body and Frame
(501-26
Body Repairs - Vehicle Specific Information and Tolerance
Checks, Description and Operation) /
Standard Workshop Practices
(100-00 General Information,
Description and Operation).
3. Remove the back panel assembly.
For additional information, refer to:
Back Panel
(501-30 Rear
End Sheet Metal Repairs, Removal and Installation).
4. Remove the rear subframe and suspension as an assembly.
5. Remove the fuel tank.
For additional information, refer to:
Fuel Tank
(310-01A Fuel
Tank and Lines - I6 3.2L Petrol, Removal and Installation) /
Fuel Tank
(310-01B Fuel Tank and Lines - TD4 2.2L Diesel,
Removal and Installation).
6. Remove the rear seat.
7. Remove the RH and LH rocker panel inner trims.
8. Remove the RH and LH rear quarter panel mouldings.
For additional information, refer to:
Rear Quarter Panel
Moulding
(501-08 Exterior Trim and Ornamentation, Removal
and Installation).
9. Release and lay aside the carpet.
10. Remove the RH and LH brake pipes.
11. Release and lay aside the wiring harnesses at the floor panel
and inner quarter panels.
12. Mill out the spot welds.
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