Frelander 2. Manual — part 636
Panel Description
Times
Hood
Front bumper cover
Front bumper
Hood latch panel
Front fender
Fender mounting bracket, (front)
Total Time
L/H 16.5
R/H 16.5
Combination panel times
Panel Description
Times
Hood
Front bumper cover
Front bumper
Hood latch panel
Front fender L/H and R/H
Front fender mounting bracket, (front) L/H and R/H
Total Time
17.2
Combination panel times
Panel Description
Times
Hood
Front bumper cover
Front bumper
Hood latch panel
Front fender
Front fender mounting bracket, (front)
Front bumper mounting
Front side member
Front side member and suspension top mount assembly
Fender apron upper panel
Engine and suspension assembly remove and install
Instrument panel remove and install
Total Time
L/H 42.2
R/H 43.6
Combination panel times
Panel Description
Times
Hood
Front bumper cover
Front bumper
Hood latch panel
Front fender L/H and R/H
Front fender mounting bracket, (front) L/H and R/H
Front bumper mounting L/H and R/H
Front side member L/H and R/H
Front side member and suspension top mount assembly L/H and R/H
Fender apron upper panel L/H and R/H
Engine and suspension assembly remove and install
Instrument panel remove and install
Total Time
57.6
Combination panel times
Panel Description
Times
Hood
Front bumper cover
Front bumper
Hood latch panel
Front fender
Front fender mounting bracket, (front)
Front bumper mounting
Front side member section
Fender apron lower panel
Fender apron panel front reinforcement
Engine and suspension assembly remove and install
Total Time
L/H 29.9
R/H 30.0
Front End Sheet Metal Repairs - Front Bumper Mounting
Removal and Installation
Removal
• NOTE: The front bumper mounting is serviced as a separate weld-on panel.
• NOTE: Due to the combined thickness of the panels, it is recommended that spot welds are replaced with MIG plug welds
in this repair.
1. The front bumper mounting is replaced in conjunction with:
Front bumper cover
Front bumper
Hood latch panel
Both front fenders
2. For additional information relating to this repair procedure
please see the following:
For additional information, refer to:
Body and Frame
(501-26
Body Repairs - Vehicle Specific Information and Tolerance
Checks, Description and Operation) /
Standard Workshop Practices
(100-00 General Information,
Description and Operation).
3. Remove the hood latch panel.
For additional information, refer to: Hood Latch Panel (501-27,
Removal and Installation).
4. Remove the radiator cooling pack.
For additional information, refer to:
Radiator
(303-03A Engine
Cooling - I6 3.2L Petrol, Removal and Installation).
5. LH Side: Remove the air intake pipe.
6. RH Side: Remove the windshield washer reservoir.
For additional information, refer to:
Windshield Washer
Reservoir
(501-16 Wipers and Washers, Removal and
Installation).
7. Release and lay aside the wiring harness.
8. Mill out the spot welds.
9. Mill out the spot welds.
10. Separate the joints and remove the panel.
Installation
1. Prepare the old and new panel joint surfaces.
2. Drill holes in the new panel ready for plug welding.
3. Offer up the new panel and clamp into position. Check
alignment, if correct, proceed to next step, if not, rectify and
recheck before proceeding.
4. Plug weld to the front side member.
5. Plug weld to the front side member closing panel.
6. Dress all welded joints.
7. The installation of associated panels and mechanical
components is the reverse of removal.
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