Frelander 2. Manual — part 89
Remove the crown wheel assembly.
7.
Position the differential assembly in a suitable vice as
shown.
8.
9.
CAUTION: Make sure the pinion seal recess is
not damaged as the seal is removed.
Using the special tool remove the pinion shaft oil seal.
9.
10.
WARNING: High torque application.
CAUTION: Do not use air tools or heat to remove
the nut (as this could contaminate the head bearing).
Failure to follow this instruction may result in damage
to the component.
• NOTE: The special tool should be turned clockwise to
remove the pinion shaft nut.
Using the special tools remove the pinion shaft nut.
10.
Secure the differential casing to the special tool.
Position the support bolt to its lowest setting.
11.
12.
CAUTION: Twisting or damage to the casing
may occur if the base plates to support the jig on the
press are not used.
Using a suitable press remove the differential pinion
shaft.
12.
Remove and discard the pinion shaft collapsible spacer.
13.
Remove the tail bearing inner race.
14.
Using the special tools remove the pinion shaft tail
bearing outer race.
15.
16.
CAUTION: It is essential that absolute cleanliness is
observed when working on the rear differential. Always cover any
open orifices using lint free non-flocking material to prevent the
ingress of foreign matter. Failure to follow this instruction may
result damage to the components.
Remove the differential from the supporting tool.
Thoroughly clean the pinion shaft paying particular attention
to the thread.
Using a suitable cleaning fluid thoroughly clean the
differential casings.
16.
Installation
1.
CAUTION: Do not clean or lubricate the new
pinion shaft tail bearing, as it is supplied coated with a
low friction oil. Failure to follow this instruction will
require the pinion shaft tail bearing to be replaced
before the differential can be successfully assembled.
Secure the differential casing to the special tool.
Using a suitable press and the special tool
install the pinion shaft tail bearing outer race.
1.
Install the new pinion shaft spacer.
2.
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