Frelander 2. Manual — part 673
14. Spot weld.
15. Dress all welded joints.
16. The installation of associated panels and mechanical
components is the reverse of removal.
Rear End Sheet Metal Repairs - Inner Back Panel Assembly
Removal and Installation
Removal
• NOTE: The inner back panel assembly is serviced as a separate weld-on panel.
• NOTE: The panel is serviced less its weld studs.
• NOTE: There are NVH elements attached to the panel, they are not serviced on the new panel. If damaged, new
elements will be required.
• NOTE: It is necessary to remove the back panel and both rear lamp mounting panels to enable removal and refitment of
the inner back panel.
1. The inner back panel assembly is replaced in conjunction with:
Rear bumper cover
Rear bumper armature
Back panel
Both rear lamp mounting panels
2. For additional information relating to this repair procedure
please see the following:
For additional information, refer to:
Body and Frame
(501-26
Body Repairs - Vehicle Specific Information and Tolerance
Checks, Description and Operation) /
Standard Workshop Practices
(100-00 General Information,
Description and Operation).
3. Remove both rear lamp mounting panels.
For additional information, refer to:
Rear Lamp Mounting Panel
(501-30 Rear End Sheet Metal Repairs, Removal and
Installation).
4. Remove the back panel.
For additional information, refer to: Back Panel Assembly
(501-30, Removal and Installation).
5. Saw cut the old panel, at the points illustrated, to aid
access to spot welds.
6. Mill out the spot welds.
7. Separate the joints and remove the old panel, also releasing
the NVH elements.
Installation
1. Prepare the old and new panel joint surfaces.
2. Offer up the new panel and clamp into position. Check
alignment, if correct, proceed to next step, if not, rectify and
recheck before proceeding.
3. Remove the new panel.
4. Apply adhesive to the areas illustrated.
5. If necessary, renew the NVH elements.
6. Apply sealer adhesive to the NVH elements.
7. Offer up the new panel and clamp into position.
8. Spot weld.
9. MIG plug weld.
10. Install weld studs.
11. Dress all welded joints.
12. The installation of associated panels and mechanical
components is the reverse of removal.
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