Defender 300Tdi (1996+). Manual — part 109
86
ELECTRICAL
16
REPAIR
REVERSE AND FOG GUARD LAMP - BULB
RENEWAL
Service repair no - 86.40.90
Remove
1. Remove two screws with sealing washers and
remove lens from lamp body.
2. Push and twist bulb to release from holder.
3. Clean interior of lamp and lens.
Refit
4. Fit new bulb.
5. Fit lens to lamp body.
REVERSE AND FOG GUARD LAMP
Service repair no - 86.40.91 - Reverse lamp
Service repair no - 86.40.99 - Fog guard lamp
Remove
1. From underneath the vehicle, lift protective flap
and disconnect lamp leads at harness
connectors.
2. Unscrew 2 nuts and washers and withdraw lamp
unit from vehicle.
Refit
3. Feed lamp leads through grommet and locate
lamp studs in vehicle body.
4. Fit retaining nuts and reconnect lamp leads to
vehicle harness.
ELECTRICAL
17
REPAIR
INTERIOR LAMP - BULB REMOVAL
Service repair no - 86.45.01
Remove
1. Prise lens from lamp unit.
2. Spread bulb holder contacts and release bulb.
Refit
3. Spread bulb holder contacts and fit new bulb.
4. Fit lamp lens.
INTERIOR LAMP
Service repair no - 86.45.02
Remove
1. Prise lens cover from lamp unit.
2. Remove 2 nuts securing lamp unit to headlining
and roof mounting bracket.
3. Remove lamp unit from mounting bracket studs
and disconnect harness plug.
4. Remove interior lamp.
Refit
5. Reconnect harness plug and locate lamp unit on
mounting bracket studs. Ensure lamp switch
eyelet is correctly seated on lamp unit base.
6. Secure lamp unit to mounting bracket and fit
lamp lens.
86
ELECTRICAL
18
REPAIR
REVERSE LAMP SWITCH
Service repair no - 37.27.01
Remove
The reverse lamp switch is located on the LH side of
the gearbox extension housing and is accessible from
underneath the vehicle.
1. Place vehicle on suitable ramp.
2. Disconnect reverse lamp switch lead multi-plug
from harness connector.
3. Unscrew switch from extension housing.
Refit
4. Fit new switch to gearbox extension housing.
Tighten to
25 Nm (18 lbf/ft).
5. Fit lamp switch lead multi-plug to harness
connector.
6. Check operation of lamp switch.
WARNING LAMP ASSEMBLY
Service repair no - 86.45.60 - Warning lamp
assembly
Service repair no - 86.45.61 - Warning lamp bulb
renewal
Remove
1. Disconnect battery.
2. Remove 2 screws and withdraw warning light
assembly from instrument panel.
3. Remove multi-plug to give access to warning
lamp bulbs.
4. Twist bulb holder and pull it from its socket.
5. Pull bulb from holder.
Refit
6. Fit new bulb and refit holder.
7. Fit multi-plug.
8. Fit warning lamp assembly to instrument panel
9. Reconnect battery.
ELECTRICAL
19
REPAIR
INSTRUMENT ILLUMINATION - BULB RENEWAL
Service repair no - 86.45.49 - Speedometer
Service repair no - 86.45.51 - Temperature gauge
Service repair no - 86.45.52 - Fuel gauge
Remove
1. Disconnect battery.
2. Remove 4 screws retaining instrument panel.
3. Ease panel forward and disconnect
speedometer cable to improve access to
illumination bulbs.
4. Twist bulb holder and pull from socket.
5. Pull bulb from holder.
Refit
6. Fit new bulb and refit holder.
7. Reconnect speedometer cable and fit instrument
panel.
8. Reconnect battery.
STARTER SWITCH
Service repair no - 86.65.03
Remove
1. Remove instrument panel
See INSTRUMENTS,
Repair, Instrument panel.
2. Remove steering column nacelle
See
STEERING, Repair, Steering column nacelle.
3. Note position of harness leads on back of starter
switch and disconnect lukars. If fitted, remove
alarm system passive coil from switch
See
Passive coil.
4. Remove single screw and withdraw starter
switch from steering column lock.
Refit
5. Fit new switch in steering column lock.
6. Connect harness leads to starter switch.
7. If applicable, fit alarm system passive coil
See
Passive coil.
8. Fit steering column nacelle
See STEERING,
Repair, Steering column nacelle.
9. Fit instrument panel
See INSTRUMENTS,
Repair, Instrument panel.
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