Defender. Manual — part 18
mounting bracket.
16. Stake the hub nut.
17. Clean hub and axle shaft faces.
18. Instal new driving member gasket.
19. Position driving member to hub and tighten new bolts to 65
Nm (48 lbf.ft).
20. Instal original shim(s) to drive shaft and secure with circlip.
21. Position brake caliper to hub, align fixings, instal bolts and
tighten to 82 Nm (60 lbf.ft).
22. Remove plugs from brake pipe connections.
23. Connect brake pipe union to jump hose and tighten union.
CAUTION: Use 2 spanners when tightening or loosening unions.
24. Remove brake hose clamp from jump hose.
25. Bleed brake system.
For additional information, refer to:
Brake System Bleeding
(206-00 Brake System - General Information, General
Procedures).
26. Instal road wheel, remove axle stand and tighten wheel
nuts to 130 Nm (95 lbf.ft).
27. Operate foot brake to locate brake pads before taking
vehicle on road.
Front Suspension - Wheel Studs
Removal and Installation
Removal
1. Remove wheel.
For additional information, refer to:
Wheel and Tire
(204-04
Wheels and Tires, Removal and Installation).
2. Drive stud out of driveshaft flange.
Installation
1. Position stud in flange.
2. Install a suitable spacer over stud.
3. Using a M16 x 1.5 nut, a slave wheel nut is suitable, pull
stud into flange until shoulder of stud abuts flange.
4. Refit wheel.
For additional information, refer to:
Wheel and Tire
(204-04
Wheels and Tires, Removal and Installation).
Front Suspension - Front Shock Absorber
Removal and Installation
Removal
1. Loosen road wheel retaining nuts.
2. Support chassis on stands and remove road wheel.
3. Support axle weight with jack.
4. Remove shock absorber lower fixing and withdraw
cupwasher, rubber bush and seating washer.
5. Remove four shock absorber bracket fixings.
6. Withdraw shock absorber and bracket assembly.
7. Withdraw lower seating washer, rubber bush and
cupwasher.
8. Remove fixings, shock absorber to mounting bracket.
9. Withdraw mounting bracket.
10. Lift off top seating washer, rubber bush and cupwasher.
Installation
1. Assemble shock absorber components.
2. Position shock absorber, complete with bracket and secure
with 4 fixings.
CAUTION: When tightening the nuts on both the upper and lower fixings, ensure that at least two threads are
visible on the section of the bolt that extends beyond the nut.
3. Secure shock absorber lower fixing.
4. Install road wheel, remove chassis stands and jack. Tighten
wheel nuts to correct torque:
1. Alloy wheels - 130 Nm (96 lbf.ft)
2. Steel wheels - 100 Nm (80 lbf.ft)
3. Heavy duty wheels - 170 Nm (125 lbf.ft)
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