Defender. Manual — part 87
8. Remove the 2 bolts from the intake manifold.
9.
CAUTION: Make sure that all openings are sealed. Use
new blanking caps.
Remove the intake manifold.
Remove the 9 bolts.
10. Remove and discard the 9 O-ring seals from the intake
manifold.
Installation
1. NOTE: Clean the component mating faces.
Install new O-ring seals to the intake manifold.
2. NOTE: Remove and discard the blanking caps.
Install the intake manifold.
Tighten the bolts to 15 Nm (11 lb.ft).
3. Tighten the bolts to 10 Nm (7 lb.ft).
3. Tighten the bolts to 10 Nm (7 lb.ft).
4. Connect the EGR valve electrical connector.
5. Connect the CMP sensor electrical connector.
Secure the wiring harness.
6. NOTE: Remove and discard the blanking caps.
Connect the fuel return line.
7. Secure the fuel line.
8. Connect the battery ground cable.
For additional information, refer to:
Battery Connect
(414-01
Battery, Mounting and Cables, General Procedures).
Engine - 2.4L Duratorq-TDCi HPCR (103kW/140PS) - Puma - Oil Cooler
In-vehicle Repair
Removal
1. Disconnect the battery ground cable.
For additional information, refer to:
Battery Disconnect and
Connect
(414-01 Battery, Mounting and Cables, General
Procedures).
2. Remove the oil filter housing.
For additional information, refer to:
Oil Filter Housing
(303-01
Engine - 2.4L Duratorq-TDCi HPCR (103kW/140PS) - Puma,
In-vehicle Repair).
3.
CAUTION: Make sure that all openings are sealed. Use
new blanking caps.
Remove the oil cooler.
Remove the 5 bolts.
Remove and discard the O-ring seals.
Installation
1. NOTE: Remove and discard the blanking caps.
• NOTE: Clean the component mating faces.
• NOTE: Install a new O-ring seals.
To install, reverse the removal procedure.
Tighten the bolts to 10 Nm (7 lb.ft).
2. Connect the battery ground cable.
For additional information, refer to:
Battery Connect
(414-01
Battery, Mounting and Cables, General Procedures).
Engine - 2.4L Duratorq-TDCi HPCR (103kW/140PS) - Puma - Oil Filter
Housing
In-vehicle Repair
Removal
1. Disconnect the battery ground cable.
For additional information, refer to:
Battery Disconnect and
Connect
(414-01 Battery, Mounting and Cables, General
Procedures).
2.
WARNING: Do not work on or under a vehicle
supported only by a jack. Always support the vehicle on safety
stands.
Raise and support the vehicle.
3. Drain the cooling system.
For additional information, refer to:
Cooling System Draining,
Filling and Bleeding
(303-03 Engine Cooling - 2.4L Duratorq-
TDCi HPCR (103kW/140PS) - Puma, General Procedures).
4. Disconnect the engine oil pressure (EOP) sensor electrical
connector.
5. Disconnect the coolant hose from the engine oil cooler.
Release the clip.
6. Disconnect the coolant hose.
Release the clip.
7.
CAUTION: Make sure that all openings are sealed. Use
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