Defender. Manual — part 141
Intake Air Distribution and Filtering - 2.4L Duratorq-TDCi HPCR
(103kW/140PS) - Puma - Air Cleaner Outlet Pipe
Removal and Installation
Removal
1. Release the positive crankcase ventilation (PCV) hose from
the valve cover.
Release the clip.
2. Release the mass air flow (MAF) sensor wiring harness.
3. Remove the air cleaner outlet pipe.
Release the 2 clips.
Installation
1. To install, reverse the removal procedure.
Intake Air Distribution and Filtering - 2.4L Duratorq-TDCi HPCR
(103kW/140PS) - Puma - Charge Air Cooler
Removal and Installation
Removal
1. Disconnect the battery ground cable.
For additional information, refer to:
Battery Disconnect and
Connect
(414-01 Battery, Mounting and Cables, General
Procedures).
2. Remove the radiator grille.
For additional information, refer to:
Radiator Grille
(501-08
Exterior Trim and Ornamentation, Removal and Installation).
3. Remove the cooling fan upper shroud.
Release the 6 clips.
4. Remove the hood latch panel.
For additional information, refer to:
Hood Latch Panel
(501-27
Front End Sheet Metal Repairs, Removal and Installation).
5. NOTE: RH shown, LH similar.
Remove the 2 O-rings.
6. NOTE: RH shown, LH similar.
Remove the 2 charge air cooler brackets.
Remove the 4 bolts.
CAUTION: Make sure that all openings are sealed. Use
7.
CAUTION: Make sure that all openings are sealed. Use
new blanking caps.
• NOTE: RH shown, LH similar.
Disconnect the charge air cooler inlet hose and charge air
cooler outlet hose.
8. Remove the charge air cooler.
Remove the 2 bolts.
Installation
1. To install, reverse the removal procedure.
Tighten to 20 Nm (15 lb.ft).
2. NOTE: Remove and discard the blanking caps.
Tighten to 3 Nm (2 lb.ft).
3. Tighten to 9 Nm (7 lb.ft).
3. Tighten to 9 Nm (7 lb.ft).
4. Connect the battery ground cable.
For additional information, refer to:
Battery Connect
(414-01
Battery, Mounting and Cables, General Procedures).
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