Defender. Manual — part 103

46.

CAUTION: Make sure the timing chain tensioner is

fully retracted before installation. Failure to follow this

instruction may result in damage to the vehicle.

Install the timing chain tensioner and the timing chain guides.

Tighten the bolts to 15 Nm (11 lb.ft).

Tighten the nut to 15 Nm (11 lb.ft).

47. Unlock the timing chain tensioner.

Remove the pin.

48. Tighten the camshaft sprocket bolts to 35 Nm (24 lb.ft).

49. Tighten the fuel injection sprocket bolts to 33 Nm (26

49. Tighten the fuel injection sprocket bolts to 33 Nm (26

lb.ft).

50. Remove the 6 mm bars.
51. Remove the special tool.

52. Rotate the crankshaft clockwise 2 complete revolutions.

53.

CAUTION: Make sure the special tool is fully located in

the flywheel.

Check the timing by inserting the special tool in the CKP

sensor hole.

54. Check the camshaft timing by inserting a suitable 6 mm

bar through the holes in the camshaft sprockets.

55. Remove the special tool.

56. Remove the 6 mm bars.

57. NOTE: Clean the component mating faces.

57. NOTE: Clean the component mating faces.

Using the special tool, install the new timing cover.

Apply a 3 mm diameter bead of the specified sealant to

the timing cover.

Tighten the bolts to 14 Nm (10 lb.ft).

Tighten the nuts to 10 Nm (7 lb.ft).

58. Remove the special tool.

59. NOTE: Install a new crankshaft front oil seal.

• NOTE: A new crankshaft front oil seal is supplied with an

alignment sleeve that will be pushed out during installation.

Using the special tool, install the crankshaft front seal.

60. CAUTIONS:

Tighten the bolts in stages shown.

New bolts must be installed.

Install the crankshaft pulley.

Stage 1: 45 Nm (33 lb.ft) .

Stage 2: 120 degrees.

61. NOTE: Install a new valve cover gasket.

61. NOTE: Install a new valve cover gasket.

Install the valve cover.

Tighten the bolts to 10 Nm (7 lb.ft).

62. Install the CKP sensor.

Tighten the bolt to 7 Nm (5 lb.ft).

63. NOTE: Clean the component mating faces.

Install the cylinder head coolant outlet elbow.

Install a new O-ring seal.

Tighten the nut to 22 Nm (16 lb.ft).

Tighten the bolts to 22 Nm (16 lb.ft).

64. Install the accessory drive component bracket.

Tighten the M10 bolts to 48 Nm (35 lb.ft).

Tighten the M8 bolt to 22 Nm (16 lb.ft).

65.

CAUTION: Only tighten the bolts finger-tight at this

stage.

Install the fuel rail.

Install the bracket.

Loosely install the bolts.

66. Install the injectors.