Defender. Manual — part 31
14. Using the special tool, release the RH tie rod end.
Remove and discard the split pin.
Remove the nut.
Collect the washer.
15.
CAUTION: Do not allow the swivel pin housing to
hang on the halfshaft, failure to follow this instruction may
result in damage to the vehicle.
With assistance, remove the RH swivel pin housing.
Remove the 7 bolts.
Remove and discard the gasket.
16. NOTE: Discard the nuts.
Reposition the front stabilizer bar.
Remove the 4 nuts and bolts.
17. NOTE: Discard the nuts.
Release the front driveshaft.
Remove the 4 nuts and bolts.
Support the driveshaft using a suitable tie strap.
18. Remove the front differential carrier.
18. Remove the front differential carrier.
Remove and discard the 10 nuts.
Installation
1. NOTE: Clean the component mating faces.
• NOTE: Install new nuts.
Install the front differential carrier.
Apply a bead of the specified sealant to the differential
carrier mating face.
Tighten the nuts to 41 Nm (30 lb.ft).
2. NOTE: Install new nuts.
Secure the front driveshaft.
Tighten the nuts and bolts to 47 Nm (35 lb.ft).
3. NOTE: Install new nuts.
Secure the front stabilizer bar.
Tighten the nuts and bolts to 68 Nm (50 lb.ft).
4.
CAUTION: Support the weight of the halfshaft when
installing the swivel pin housing, failure to follow this instruction
may result in damage to the vehicle.
• NOTE: Clean the component mating faces.
With assistance, install the RH swivel pin housing.
Install a new gasket.
Apply the specified sealant to the bolts.
Tighten the bolts to 73 Nm (54 lb.ft).
5. Secure the RH tie rod end.
Install the washer.
Tighten the nut to 40 Nm (30 lb.ft).
Install a new split pin.
6. Secure the RH front brake hose.
Tighten the nut to 10 Nm (7 lb.ft).
7. NOTE: Remove and discard the blanking caps.
Connect the RH front brake pipe.
Tighten the union to 15 Nm (11 lb.ft).
Remove the hose clamp.
8. NOTE: Remove and discard the blanking caps.
Secure the RH front wheel speed sensor.
Secure the harness in the clip.
9.
CAUTION: Support the weight of the halfshaft when
installing the swivel pin housing, failure to follow this instruction
may result in damage to the vehicle.
• NOTE: Clean the component mating faces.
With assistance, install the LH swivel pin housing.
Install a new gasket.
Apply the specified sealant to the bolts.
Tighten the bolts to 73 Nm (54 lb.ft).
10. Secure the LH tie rod end.
Install the washer.
Tighten the nut to 40 Nm (30 lb.ft).
Install a new split pin.
11. Secure the drag link end.
Install the washer.
Tighten the nut to 40 Nm (30 lb.ft).
Install a new split pin.
12. Secure the LH front brake hose.
Tighten the nut to 10 Nm (7 lb.ft).
13. NOTE: Remove and discard the blanking caps.
Connect the LH front brake pipe.
Tighten the union to 15 Nm (11 lb.ft).
Remove the hose clamp.
14. NOTE: Remove and discard the blanking caps.
Secure the LH front wheel speed sensor.
Secure the harness in the clip.
15. Install the tie rod protector.
Tighten the bolts 30 Nm (22 lb.ft).
16. Fill the front axle assembly with the correct amount of the
specified oil.
Install and tighten the drain plug to 60 Nm (44 lb.ft).
Install and tighten the filler plug to 60 Nm (44 lb.ft).
Remove the container.
17. Bleed the front brakes.
For additional information, refer to:
Brake System Bleeding
(206-00 Brake System - General Information, General
Procedures).
18. Install the front wheels and tires.
Tighten the wheel nuts to 140 Nm (103 lb.ft).
Front Drive Axle/Differential - Front Stub Axle, Constant Velocity (CV)
Joint and Swivel Pin Housing
Disassembly and Assembly
Item
Part Number
Description
1.
-
Swivel pin housing
2.
-
Top swivel pin and brake hose bracket
3.
-
Upper and lower swivel pin bearings
4.
-
Shim
5.
-
Retaining plate and washer
6.
-
Oil seal
7.
-
Joint washer
8.
-
Swivel bearing housing
9.
-
Joint washer
10.
-
Lower swivel pin
11.
-
Mudshield bracket
12.
-
Swivel housing inner oil seal
Disassembly
1. Remove front hub assembly.
For additional information, refer to: Wheel Bearing and Wheel
Hub - Vehicles Built Up To: 01/1999 (204-01, Removal and
Installation) /
Front Wheel Bearing and Wheel Hub (204-01 Front
Suspension, Removal and Installation).
2. NOTE: On later vehicles the swivel pin housing is filled with
grease for life, the level and drain plugs being deleted.
Drain swivel pin housing and refit plug.
3. Remove 6 bolts retaining stub axle to swivel housing.
4. Remove mud shield.
5. Remove stub axle and joint washer.
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