Defender. Manual — part 5
WARNING: Refrigerant must always be recycled before re-use to make sure that the purity of the refrigerant is
high enough for safe use in the system. Recycling should always be carried out with equipment which is design certified
by Underwriter Laboratory Inc. for compliance with SAE J1991. Other equipment may not recycle refrigerant to the
required level of purity.
• CAUTIONS:
A R134a Refrigerant Recovery Recycling Recharging Station must not be used with any other type of refrigerant.
Refrigerant R134a from domestic and commercial sources must not be used in motor vehicle systems.
The system must be evacuated immediately before recharging commences. Delay between evacuation and
recharging is not permitted.
A/C Compressor Replacement
A new compressor is supplied filled with a full charge (X cm!) of refrigerant oil.
A calculated quantity of oil must be drained from the new compressor before installing. To calculate the quantity of oil to
be drained:
Remove the drain plug from the old compressor.
Invert the compressor and gravity drain the oil into a calibrated measuring cylinder. Rotate the compressor
clutch to make sure the compressor is completely drained.
Note the quantity of oil drained (Y cm!).
Calculate the quantity of oil to be drained from the new compressor using the following formula:X cm! — (Y
cm! + 20 cm!) = Q cm!
Remove the drain plug from the new compressor and drain Q cm! of oil. Install and tighten the compressor drain
plug.
Vehicle Weights up to 07/2001
When loading a vehicle to its maximum (Gross Vehicle Weight) consideration must be taken of the unladen vehicle
weight and distribution of the payload to make sure that axle loadings do not exceed the permitted maximum values.
It is the customer's repsonsibility to limit the vehicle's payload in an appropriate manner such that neither maximum
axle loads nor Gross Vehicle Weight are exceeded.
• NOTE: Axle weights are not accumulative. The individual maximum axle weights and gross vehicle weights must not be
exceeded.
• NOTE: EEC Kerb weight = Unladen weight + full fuel tank + 75 Kg (165lb).
90 Models
Vehicle axle weights -
Standard
Standard
High load
High load
Front axle
1200 Kg
2645 lb
1200 Kg
2645 lb
Rear axle
1380 Kg
3042 lb
1500 Kg
3307 lb
Maximum Gross Vehicle Weight (GVW) -
2400 Kg
5291 lb
2550
5622 lb
EEC Vehicle kerb weights
Soft top
1695 Kg
3736 lb
1699 Kg
3745 lb
Pick-up
1694 Kg
3734 lb
1698 Kg
3743 lb
Hard top
1746 Kg
3849 lb
1750 Kg
3858 lb
Station wagon
1793 Kg
3952 lb
1797 Kg
3961 lb
110 Models
Vehicle axle weights -
Levelled
Levelled
Unlevelled
Unlevelled
Front axle
1200 Kg
2645 lb
1200 Kg
2645 lb
Rear axle
1750 Kg
3858 lb
1850 Kg
4078 lb
Maximum Gross Vehicle Weight (GVW) -
2950 Kg
6503 lb
3050 Kg
6724 lb
EEC Vehicle kerb weights
Standard
Standard
High load
High load
Soft top
1872 Kg
4127 lb
1882 KG
4149 lb
Pick-up
1880 Kg
4144 lb
1890 Kg
4166 lb
High capacity Pick-up
1917 Kg
4226 lb
1927 Kg
4248 lb
Hard top
1913 Kg
4217 lb
1923 Kg
4239 lb
Station wagon
2018 Kg
4448 lb
2018 Kg
4470 lb
County station wagon
2054 Kg
4528 lb
2054 Kg
455 lb
130 Models
Vehicle axle weights - 130 models
Front axle
1580 kg
3483 lb
Rear axle
2200 Kg
4850 lb
Maximum Gross Vehicle Weight (GVW) -
3500 kg
7716 lb
EEC Vehicle kerb weights
Crew cab and high capacity pick-up
2086 Kg
4598 lb
Vehicle Weights From 07/2001
90 Models
Vehicle axle weights - 90 models
Station wagon
Station wagon
Utility
Utility
Front axle
1200 Kg
2645 lb
1200 Kg
2645 lb
Rear axle
1500 Kg
3307 lb
1500 Kg
3307 lb
Maximum Gross Vehicle Weight (GVW) -
2550 Kg
5622 lb
2400
5291 lb
EEC Vehicle kerb weights
Soft top
1770 Kg
3402 lb
1993 Kg
4393 lb
Pick -up
1770 Kg
3402 lb
1993 Kg
4393 lb
Hard top
1815 Kg
4001 lb
1987 Kg
4380 lb
Station wagon
1870- 1885 Kg
4122 - 4155 lb
1989 - 1998 Kg
4385 - 4404 lb
110 Models - Non Japanese specification
Vehicle axle weights -
Station wagon
Station wagon
Utility
Utility
Front axle
1200 Kg
2645 lb
1200 Kg
2645 lb
Rear axle
1750 Kg
3858 lb
1850 Kg
4078 lb
Maximum Gross Vehicle Weight (GVW) -
2950 Kg
6503 lb
3050 Kg
6724 lb
EEC Vehicle kerb weights
Standard
Standard
Heavy duty
Heavy duty
Soft top
1885 Kg
4155 lb
2080 KG
4585 lb
High capacity Pick-up
1920 Kg
4232 lb
2122 Kg
4678 lb
Hard top
1920 Kg
4232 lb
2110 Kg
4651 lb
Station wagon
2055 Kg
4530 lb
2229 Kg
4914 lb
110 Models - Japanese specification
Vehicle axle weights -
Metric
Imperial
Front axle
1115 Kg
2457 lb
Rear axle
2180 Kg
4805 lb
Maximum Gross Vehicle Weight (GVW) -
3295 Kg
7262 lb
130 Models
Vehicle axle weights
Metric
Imperial
Front axle
1580 kg
3483 lb
Rear axle
2200 Kg
4850 lb
Maximum Gross Vehicle Weight (GVW) -
3500 kg
7716 lb
EEC Vehicle kerb weights
Heavy duty
Heavy duty
Crew cab and high capacity pick-up
2177 - 2286 Kg
4667 - 5039 lb
Towing weights
• NOTE: * Only applies to vehicles modified to accept coupled brakes.
• NOTE: All weight figures are subject to local restrictions
Towing weights
On-road
On-road
Off-road
Off-road
Unbraked trailers
750 Kg
1653 lb
500 Kg
1102 lb
Trailers with overrun brakes
3500 Kg
7716 lb
1000 Kg
2204lb
4 wheel Trailers with coupled brakes *
4000 Kg
8818 lb
1000 Kg
2204lb
Off Road Performance
90 Models
• NOTE: Departure angles do not account for the addition of a tow hitch.
Item
Metric
Imperial
Max. gradient (EEC Kerb weight)
45°
Approach angle
Soft Top and Pick-up (EEC Kerb weight)
48°
Hard top and Station wagon (EEC Kerb weight)
51.5°
Departure angle
Soft Top and Pick-up (EEC Kerb weight)
49°
Hard top and Station wagon (EEC Kerb weight)
53°
Wading depth
500 mm
20 in
Min. ground clearance (unladen)
Soft Top and Pick-up (EEC Kerb weight)
191 mm
7.5 in
Hard top and Station wagon (EEC Kerb weight)
229 mm
9.0 in
110 and 130 Models
• NOTE: Departure angles do not account for the addition of a tow hitch.
Item
Metric
Imperial
Max. gradient (EEC Kerb weight)
45°
Approach angle
50°
Departure angle
110 Models
35°
130 Models
34°
Wading depth
500 mm
20 in
Min. ground clearance (unladen)
215 mm
8.5 in
Vehicle dimensions
90 Models
Item
Metric
Imperial
Overall length
Soft top and Pick-up
3722 mm
146.5 in
Hard top and Station wagon
3883 mm
152.9 in
Overall width
1790 mm
70.5
Overall height
Soft top and Pick-up
1965 mm
77.4 in
Pick-up and Station wagon
1963 mm
77.3 in
Hardtop
1972 mm
77.6 in
Wheelbase
2360 mm
92.9 in
Track front/rear
1486 mm
58.5 in
Width between wheel boxes
925 mm
36.4 in
110 Models
Item
Metric
Imperial
Overall length
Soft top and Pick-up
4438 mm
175 in
Hard capacity pick-up
4631 mm
182 in
Hardtop/station and county
4599 mm
181 in
Overall width
1790 mm
70.5 in
Overall height -
Non Japanese specification
2035 mm
80.1 in
Japanese specification
2060 mm
81.1 in
Wheelbase
2794 mm
110 in
Track front/rear
1486 mm
58.5 in
Width between wheel boxes
High capacity pick-up
1090 mm
43 in
All other models
925 mm
36.4 in
130 Models
Item
Metric
Imperial
Overall length
5132 mm
202 in
Overall width
1790 mm
70.5 in
Overall height
2035 mm
80.1 in
Wheelbase
3266 mm
127 in
Track front/rear
1486 mm
58.5 in
Width between wheel boxes
1090 mm
43 in
V8 Models
Item
Metric
Imperial
Overall length
4072 mm
160.5 in
Overall width
1790 mm
70.5 in
Overall height
2037 mm
80.2 in
Wheelbase
2360 mm
92.9 in
Track front/rear
1486 mm
58.5 in
Width between wheel boxes
925 mm
36.4 in
Turning circle
12.65 m
41 ft 6 in
General Information - Health and Safety Precautions
Description and Operation
Introduction
Modern vehicles contain many materials and liquids which if not handled with care can be hazardous to both personal
health and the environment. Also, many of the procedures associated with vehicle maintenance and repair involve
physical hazards or other risks to health.
This subsection lists some of these hazardous operations and the materials and equipment associated with them.
Precautions necessary to avoid these hazards are identified.
The list is not exhaustive and all operations and procedures and the handling of materials, should be carried out with
health and safety in mind.
Before using any product the Materials Safety Data Sheet supplied by the manufacturer or supplier should be consulted.
WARNING: Many liquids and other substances used in motor vehicles are poisonous and should under no
circumstances be consumed and should, as far as possible, be kept from contact with the skin. These liquids and
substances include acid, anti-freeze, brake fluid, fuel, windscreen washer additives, lubricants, refrigerants and various
adhesives.
Acids and Alkalis
For example - alkalis such as caustic soda used in cleaning materials; acids such as sulphuric acid used in batteries.
Both alkalis and acids are irritant and corrosive to the skin, eyes, nose and throat. They cause burns and can destroy
ordinary protective clothing.
Avoid splashes to the skin, eyes and clothing. Wear suitable protective impervious apron, gloves and goggles. Do not
breath mists.
Make sure access to eye wash bottles, shower and soap are readily available for splashing accidents.
Display Eye Hazard sign.
Air Bags
Highly flammable, explosive – observe No Smoking policy.
Used within the vehicle as safety restraints.
The inflator contains a high-energy propellant which, when ignited, produces a VERY HOT GAS (2500°C).
The gas inflator (generator) used in air bags is Sodium Azide. This material is hermetically sealed in each air bag
module and is completely consumed during deployment. No attempt should be made to open an air bag inflator as this
will lead to the risk of exposure to Sodium Azide. If a gas generator is ruptured, full protective clothing should be worn
when dealing with the spillage.
After normal deployment, gloves and safety goggles should be worn during the handling process.
Deployed air bags should be disposed of in a plastic bag in accordance with local regulations at an approved chemical
waste site.
Following any direct contact with Sodium Azide:
Wash affected areas thoroughly with water.
SEEK IMMEDIATE MEDICAL ASSISTANCE.
Air Bags - Do's
Do store modules in an upright position.
Do keep modules dry.
Do carry modules with the cover side pointing away from the body.
Do place modules with their cover side upwards.
Do carefully inspect modules for damage.
Do stand to one side when connecting modules.
Do make sure all test equipment is properly calibrated and maintained.
Do wash hands after handling deployed air bags.
Air Bags - Do Not
Do Not store highly flammable material together with modules or gas generators.
Do Not store gas generators at temperatures exceeding 80°C.
Do Not store modules upside down.
Do Not attempt to open a gas generator housing.
Do Not expose gas generators to open flame or sources of heat.
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