Defender. Manual — part 174
Raise and support the vehicle.
53. Install the transmission.
For additional information, refer to:
Transmission
(308-03
Manual Transmission/Transaxle, Removal).
54. Fill the transmission.
For additional information, refer to:
Transmission Draining
and Filling
(308-03 Manual Transmission/Transaxle, General
Procedures).
55. Connect the battery ground cable.
For additional information, refer to:
Battery Connect
(414-01
Battery, Mounting and Cables, General Procedures).
Manual Transmission/Transaxle - Transmission
Installation
Special Tool(s)
Powertrain Assembly Jack
HTJ1200-02
Gear Selector Setting Tool
308-561
Installation
• NOTE: If a new transmission is being fitted then the gearshift lever retaining bolts must be pre installed to the
transmission to cut the threads. Failure to follow this instruction will increase the difficulty of fitting the gearshift lever
to the transmission.
1. NOTE: Make sure the pin is fitted from Left to Right when
viewed from the rear of the transmission.
Install the gearshift yoke.
Install the pin.
Tighten the nut to 12 Nm (9 lb.ft).
2. Install the clutch slave cylinder.
Tighten the bolts to 11 Nm (8 lb.ft).
Install the connecting pipe.
Install the connecting pipe securing clip.
3. Install the reversing lamp switch.
3. Install the reversing lamp switch.
Tighten to 20 Nm (15 lb.ft).
4. Install the seal.
5. NOTE: Apply anti seize grease to the splines.
5. NOTE: Apply anti seize grease to the splines.
• NOTE: Make sure that the tie strap joint is between the
fingers of the extension shaft seal cover and that it has been
cut flush.
Install the transmission extension shaft.
Install the cover.
Install the tie strap.
6. Install the transmission extension housing.
Tighten the bolts to 25 Nm (18 lb.ft).
7. NOTE: Apply sealant STC 50552 to the bolt threads.
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