Defender. Manual — part 190
17. NOTE: Install new nuts.
• NOTE: Clean the driveshaft drive flanges and mating faces.
Tighten to 47 Nm (35 lb.ft).
Align the position of the driveshaft in relation to the
drive pinion flange.
18. Install the intermediate pipe and muffler.
19. Secure the tail pipe to the intermediate pipe.
Install a new gasket.
Tighten the new nuts to 30 Nm (22 lb.ft).
20. Secure the intermediate pipe to the catalytic converter.
Loosely install the new nuts.
1. Tighten the new nuts to 30 Nm (22 lb.ft).
21. Fill the transfer case.
For additional information, refer to:
Transfer Case Draining
and Filling
(308-07A Transfer Case - 2.4L Duratorq-TDCi
HPCR (103kW/140PS) - Puma, General Procedures).
22. Lower the vehicle.
23. Install the parking brake lever clevis pin.
Install a new pin.
24. Secure the parking brake lever gaiter.
Install the 3 clips.
Four-Wheel Drive Systems - Differential Lock Indicator Switch Adjustment
General Procedures
• NOTE: This procedure is only necessary for switches fitted with a locknut in place of the threaded spacer.
1. Move differential lock selector fork to differential locked
position.
2. Connect a 12V test lamp and battery to differential lock
indicator switch.
3. Screw switch in until test lamp is illuminated then screw
the switch in a further 1/2 turn; tighten locknut.
4. Disengage differential lock, check that test lamp is
extinguished.
5. Remove test lamp.
Four-Wheel Drive Systems - Transfer Case Low Range Indicator Switch
Removal and Installation
Removal
1.
WARNING: Do not work on or under a vehicle
supported only by a jack. Always support the vehicle on safety
stands. Failure to follow this instruction may result in personal
injury.
Raise and support the vehicle.
2. Disconnect the transfer case low range indicator switch
electrical connector.
1. Disconnect the electrical connector.
2. Release the electrical connector from the bracket.
3. Remove the transfer case low range indicator switch.
Remove and discard the sealing washer.
Installation
1. To install, reverse the removal procedure.
Install a new sealing washer.
Tighten to 24 Nm (18 lb.ft).
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