Defender. Manual — part 92
8. Release the engine wiring harness from the valve cover.
9. Remove the valve cover.
Fully loosen the 12 bolts.
Remove and discard the gasket.
Installation
1.
CAUTION: Tighten the bolts in the sequence shown.
To install, reverse the removal procedure.
Install a new gasket.
Tighten the bolts to 10 Nm (7 lb.ft).
2. Connect the battery ground cable.
For additional information, refer to:
Battery Connect
(414-01
Battery, Mounting and Cables, General Procedures).
Engine - 2.4L Duratorq-TDCi HPCR (103kW/140PS) - Puma - Engine
Removal
Removal
All vehicles
1. Disconnect the battery ground cable.
For additional information, refer to:
Battery Disconnect and
Connect
(414-01 Battery, Mounting and Cables, General
Procedures).
2.
WARNING: Do not work on or under a vehicle
supported only by a jack. Always support the vehicle on safety
stands.
Raise and support the vehicle.
3. Remove the Hood.
For additional information, refer to:
Hood
(501-02 Front End
Body Panels, Removal and Installation).
4. Remove the cooling fan shroud.
For additional information, refer to:
Cooling Fan Shroud
(303-
03 Engine Cooling - 2.4L Duratorq-TDCi HPCR
(103kW/140PS) - Puma, Removal and Installation).
5. Remove the air cleaner.
For additional information, refer to:
Air Cleaner
(303-12
Intake Air Distribution and Filtering - 2.4L Duratorq-TDCi
HPCR (103kW/140PS) - Puma, Removal and Installation).
6. Remove the catalytic converter.
For additional information, refer to:
Catalytic Converter
(309-
00 Exhaust System - 2.4L Duratorq-TDCi HPCR
(103kW/140PS) - Puma, Removal and Installation).
7. Remove the starter motor.
For additional information, refer to:
Starter Motor
(303-06
Starting System - 2.4L Duratorq-TDCi HPCR (103kW/140PS)
- Puma, Removal and Installation).
8. Release the crankshaft position (CKP) sensor and reverse
light switch wiring harness from the transmission.
Release the 3 clips.
9. Disconnect the reverse light switch electrical connector.
10. Release the reverse light switch wiring harness from the
transmission.
Release the clip.
11. Fully loosen the power steering pump lower 2 bolts.
12. Disconnect the coolant hose from the engine oil cooler.
Release the clip.
13. Disconnect the exhaust gas recirculation (EGR) cooler
coolant hose.
Release the clip.
Vehicles with air conditioning
14.
CAUTION: Make sure that all openings are sealed.
Use new blanking caps.
Disconnect the air conditioning (A/C) high-pressure
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