Defender. Manual — part 161
• NOTE: Heat the output flange to approx. 100 °C using a hot
air blower.
Using the special tool, install the transmission output flange.
Tighten the bolt to 210 Nm (155 lb.ft).
Loosen the bolt.
Apply thread locking compound.
adhesive
Tighten the bolt to 180 Nm (133 lb.ft).
3. Install the transmission extension shaft.
Install the seal.
4. NOTE: Make sure that the tie strap joint is between the
4. NOTE: Make sure that the tie strap joint is between the
fingers of the extension shaft seal cover and that it has been
cut flush.
Install the transmission extension shaft cover.
1. Install the cover.
2. Install the tie strap.
5. Install the transmission extension housing.
Tighten the bolts to 25 Nm (18 lb.ft).
6. Install the transfer case.
For additional information, refer to:
Transfer Case
(308-07A
Transfer Case - 2.4L Duratorq-TDCi HPCR (103kW/140PS) -
Puma, Installation).
7. Fill the transmission.
For additional information, refer to:
Transmission Draining
and Filling
(308-03 Manual Transmission/Transaxle, General
Procedures).
8. Install the gearshift lever.
For additional information, refer to:
Gearshift Lever
(308-06
Manual Transmission/Transaxle External Controls - 2.4L
Duratorq-TDCi HPCR (103kW/140PS) - Puma, Removal and
Installation).
9. Connect the battery ground cable.
For additional information, refer to:
Battery Connect
(414-01
Battery, Mounting and Cables, General Procedures).
Manual Transmission/Transaxle - Selector Shaft Detents
Removal and Installation
Special Tool(s)
Slide Hammer
100-012
Remover, Detent
308-657
Adapter, Slide Hammer
100-012-05
General Equipment
Hammer
Soft Drift
Removal
1. Remove the transmission.
For additional information, refer to:
Transmission
(308-03
Manual Transmission/Transaxle, Removal).
2.
CAUTION: Make sure area surrounding component is
clean.
Assemble the special tools.
CAUTION: Make sure area surrounding component is
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