Defender. Manual — part 156

1. Using the special tool, install the pilot bearing.

2. Install the clutch disc and pressure plate.

For additional information, refer to:

Clutch Disc and Pressure

Plate

(308-01 Clutch - 2.4L Duratorq-TDCi HPCR

(103kW/140PS) - Puma, Removal and Installation).

3. Connect the battery gound cable.

For additional information, refer to:

Battery Connect

(414-01

Battery, Mounting and Cables, General Procedures).

Clutch Controls - 2.4L Duratorq-TDCi HPCR (103kW/140PS) - Puma -

Description

Nm

lb-ft

Clutch slave cylinder bolts

10

7

Clutch master cylinder to pedal box bolts

23

17

Clutch pedal box to bulkhead bolts

23

17

Clutch master cylinder push rod nuts

23

17

Clutch Controls - 2.4L Duratorq-TDCi HPCR (103kW/140PS) - Puma -

Clutch ControlsVehicles With: 6-Speed Manual Transmission - MT82

Description and Operation

OVERVIEW

For additional information, refer to:

Clutch - Vehicles With: 6-Speed Manual Transmission - MT82

(308-01 Clutch - 2.4L

Duratorq-TDCi HPCR (103kW/140PS) - Puma, Description and Operation).

Clutch Controls - 2.4L Duratorq-TDCi HPCR (103kW/140PS) - Puma -

Clutch Slave Cylinder

Removal and Installation

Removal

1.

WARNING: Do not work on or under a vehicle

supported only by a jack. Always support the vehicle on safety

stands.

Raise and support the vehicle.

2. Disconnect the battery ground cable.

For additional information, refer to:

Battery Disconnect and

Connect

(414-01 Battery, Mounting and Cables, General

Procedures).

3. Remove the transmission.

For additional information, refer to:

Transmission

(308-03

Manual Transmission/Transaxle, Removal).

4. Disconnect the fluid pipe.

Position an absorbent cloth to collect any fluid spillage.

Remove the clip.

5. Remove the clutch slave cylinder.

Remove the 3 bolts.

Installation

1. Install the clutch slave cylinder.

Tighten the bolts to 10 Nm (7 lb.ft).

2. Connect the fluid pipe.

Install the clip.

3. Install the transmission.

For additional information, refer to:

Transmission

(308-03

Manual Transmission/Transaxle, Installation).

4. Connect the battery ground cable.

For additional information, refer to:

Battery Connect

(414-01

Battery, Mounting and Cables, General Procedures).